DW系列带式干燥机使用说明书
干燥机说明书范文
干燥机说明书范文一、产品简介干燥机是一种电器产品，主要用于将潮湿的衣物或其他物品快速干燥，提高生活效率和舒适度。
本产品具有以下特点：1.高效干燥：采用先进的干燥技术，能够在短时间内彻底干燥衣物，提高干燥效率。
2.多功能操作：提供多种干燥模式供用户选择，包括普通模式、快速干燥模式、衣物烘洗模式等，满足不同需求。
3.安全可靠：产品内置多种安全保护装置，如过热自动断电、电机过载保护等，确保用户安全使用。
二、产品外观及参数1.外观：本产品外观简约大方，采用耐磨防火材质制成，配备触摸式面板，操作简单方便。
2. 尺寸：本产品尺寸为XXXmm（长）×XXXmm（宽）×XXXmm（高）。
3. 重量：本产品重量为XXXkg，便于搬运和使用。
4.电源：本产品采用XXX电源，额定功率XXXW，工作电压XXXXV。
三、使用方法1.连接电源：将插头插入电源插座，确保电源连接正常。
2.打开干燥机：按下电源开关，LED显示屏亮起，表明干燥机已开启。
3.选择干燥模式：根据需要选择合适的干燥模式，可以通过触摸式面板上的按钮进行选择。
4.放置衣物：将需要干燥的衣物均匀地放置在干燥机内，不要堆积过多以免影响干燥效果。
5.关闭干燥机：在衣物干燥完成后，按下电源开关，干燥机即可关闭。
四、使用注意事项为了确保您能够安全、正确地使用干燥机，避免不必要的损坏或事故发生，请注意以下事项：1.首次使用前，请务必阅读本说明书，了解产品特点、使用方法和注意事项。
2.本产品仅适用于家庭使用，请勿将其用于其他用途。
3.在使用过程中，请勿将干燥机暴露在水或其他液体中，以免发生短路或触电。
4.请确保干燥机周围的空气流通良好，避免堵塞通风口。
5.请勿在高温、潮湿的环境中使用干燥机，并避免阳光直射，以免损坏产品。
6.请勿将产品放置在易燃物体附近，以免引发火灾。
7.在清洁和维护产品时，请务必先关闭电源，以免触电。
五、维护保养1.使用一段时间后，请定期清洁干燥机内部以确保其正常运行。
干燥器使用说明书
干燥器使用说明书
欢迎您使用我们的干燥器产品，为了使用安全、高效，请在使用前仔
细阅读使用说明书。
产品介绍：
我司的干燥器是一种新型的家用节能环保的产品，采用最新技术研发，采用内置凝汽器冷凝原理处理空气，实现空气质量的干燥，温度和湿度的
自动控制，特别适合节能家用环保，能够有效地缓解室内空气干燥的不舒
适感。
使用方法：
1.前期准备：
（1）开机前，请确保有足够的排水管道，并在水池中加入干净的水，以实现有效的干燥效果。
（2）插上电源，开机，使用空调旋钮控制风速，低风将有效缓解室
内干燥的不舒适感。
2.使用方式：
（1）定时模式：可以设定预先开启的时间点，并设定间隔时间，以
及定时关机的时间点，以实现按照设定时间自动运行。
（2）夜间模式：定时模式可以实现几个小时内的定时循环，白天关机，夜间开机，以保证室内湿度，提高睡眠质量。
（3）高效模式：可以根据室内湿度和温度自动调整，高效干燥空气，节能节省。
（4）睡眠模式：室内湿度检测，有效控制室内空气温度和湿度，提高睡眠质量。
注意事项：。
Westinghouse食品干燥机WFD101W用户手册说明书
User Manual Food DehydratorMODEL: WFD101W1. R EAD these instructions carefully before installing and operating theproduct. Keep them for further reference.2. R ecord in the space below the “SERIAL NO.” found on the nameplate on your product and retain this information for future reference.SERIAL NO.:Please save sales receipt for warranty.Thank you for purchasing ourWestinghouse product. This easy-to-use manual will guide you ingetting the best use of your unit.Remember to record the model andserial numbers. They are on a labelon the back of the product._____________________________ Model number _____________________________ Serial number _____________________________ Date of purchase Staple your receipt to your manual. You will need it to obtain warranty service.SAFETY INFORMATIONImportant Safety Instructions (4)Polarized Plug ............................................................................................................................................................................5SET UP & USEParts & Features .......................................................................................................................................................................6 Operation Instructions ....................................................................................................................................................7-12CLEANING & CARE ..............................................................................................................................................13TROUBLESHOOTING & WARRANTYBefore You Call For Service (13)Customer Service (13)Limited Warranty (14)IMPORTANT SAFETY INSTRUCTIONS1. Read all instructions.2. Do not touch hot surfaces. Use handles or knobs.3. T o protect against electrical shock do not immerse cord, plugs, or (unit base) in water or other liquid.4. C lose supervision is necessary when any appliance is used by or near children.5. U nplug from outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.6. D o not operate any appliances with a damaged cord or plug or after the appliance malfunctions or has been damaged in any manner. Return appliance to the nearest authorized service facility forexamination, repair or adjutsment.7. T he use of accessory attachments not recommended by theappliance manufacturer may cause injuries.8. Do not use outdoors.9. D o not let cor hang over edge of table or counter or touch hot surfaces.10. D o not place on or near a hot gas or electric burner or in a heatedoven.11. A lways attach plug to appliance first, then plug cord into the wall outlet. To disconnect, turn any control to “off”, then remove plug from wall outlet.12. Do not use appliance for other than intended use.SAVE THESE INSTRUCTIONS HOUSEHOLD USE ONLYPOLARIZED PLUGThis appliance has a polarized plug (one blade is wider than the other). To reducethe risk of electrical shock, the plug is intended to fit into a polarized outlet only one way. If the plug does not fit fully into the outlet, reverse the plug. If it still does not fit, contact a qualified electrician. DO NOT ATTEMPT TO MODIFY THE PLUG IN ANY WAY.POWER SUPPLY CORDLonger extension cords are available & may be used if care is excercised in their use.1. T he marked electrical ratings of the cord should be at least as great as theelectrical rating of the appliance.2. T he cord shall be arranged so that it will not dape over the countertopwhere it can be pulled on by children or tripped over unintentionally.NOTE: Neither Westinghouse nor the dealer can accept any liability for damage to the product or personal injury resulting from failure to observe the electrical connection procedures.PARTS & FEATURESBEFORE FIRST TIME USE• Remove all packaging from the appliance.• C heck that your mains voltage corresponds with that stated on the appliances rating label.• W ash the lid and tray sections of the appliance in warm soapy water. The power base should be cleaned with a damp cloth (do not wash the power base with water).SELECTING FOODS TO DRY• Foods that are ripe and high in quality will provide the best flavor.• F ruits such as apples, pears and peaches are best dehydrated after they have been pre-treated. To pre-treat, you can soak fruit in fruit juice such as orange, lemon or lime or alternatively blanch or steam the fruit. This will ensure the fruit does not discolour or deteriorate during the drying process.• V egetables such as green beans, broccoli, asparagus and potato should be placed in boiling water for 3 minutes, pat dry and place in the dehydrator.• S lice fruit and vegetables evenly to enable even drying. Thickly sliced fruits and vegetables or those with a high quantity of water will take longer to dry.• Disperse foods evenly to dry in single layers.• A lways wash the food before putting it into the appliance. Do not place wet food into the trays, always ensure that the food is fully dried before it is dehydrated.• C ut off any spoiled parts of the food before dehydrating. Slice the products in such a way so that it rests freely between the two trays.• I f the food placed in the higher trays is dehydrating slower than the food in the lower trays, you can change the position of the trays to allow them to dry evenly. Food placed in the higher trays will usually take slightly longer to dehydrate than those placed in the lower trays.• S ome of the fruits are covered by a natural protective layer which can increase the time it takes to dehydrate. To avoid this it is advisableto boil food for approximately 1-2 minutes then place it in cold water. Please make sure the food is completely dry before beginning the dehydrating process.• T he length of time it takes to dehydrate foods depends on certain factors such as the temperature and humidity of the room, size and thickness of food and also how ripe the food is.TO BEGIN USE1. P lace the food flat on the trays. Do not completely cover the bottom of the tray as this will stop the air circulation. Overloading the trays or placing the food on top of each other will reduce the efficiency of the dehydrator.2. P repare the food as recommended and place on the trays. Always start by placing the food in the lower sections of the dehydrator. Leave the central hole uncovered.3. P lace the trays on the power base.4. P lace the lid onto the appliance. During the dehydrating process theupper lid should always be left on the appliance.5. P lug the appliance in to the electrical socket and turn on theappliance by pressing the switch to the “On” position, the red light will then illuminate.6. S et the temperature of the dehydrator to the recommended setting.7. R otate the trays at intervals throughout, to ensure even drying. Unplug the appliance, rotate the trays, then plug the appliance back in and continue to dry.8. W hen you have finished using the appliance, turn it off by putting theswitch to the “Off” position and unplug the appliance. Allow the food to cool down and then place it into a container or jar.NOTE:I t is recommended to use all 5 trays whenever you use the appliance no matter how many sections are left empty.EXAMPLES:• W hen the food is placed in the first lower tray only, the 4 other empty trays should be placed on top of the first tray. Make sure that the lid is on the appliance.• W hen the food is placed in the first two lower trays only, the 3 other empty trays should be placed on top of the first two trays. Make sure the upper lid is on the appliance.STORAGE• V acuum packing dried foods extends the shelf life of the food by 3 times.• S tore the foods in airtight, moisture-proof containers. Do not expose to light.• S tore in cool (below 15°C), dark and dry areas. Dehydrated meat and fish are best stored in the refrigerator.• F oods such as onions and tomatoes quickly absorb moisture from the air and should be immediately packed after removing them from the dehydrator.• D uring the first week after drying, it is better to check if there is any moisture present in the container. If moisture is present, it meansthat the foods have not been fully dehydrated and you start the dehydrating process again.• T he naturally high acidic and sugar content contained in many fruits allows them to be stored for longer periods of time.• W hen packaged and stored correctly most fruit can last for about a year while vegetables can be stored for up to about 6 months.• D o not consume fruits and vegetables that show any signs of deterioration.DEHYDRATING TIPSHERBSIt is recommended to dry new leaves. Once the leaves are dry put them into paper bags or glass jars and store them in a dark cool place.Herbs and spices are most flavorful when they first open and should be harvested while very fresh, before they begin to blossom. Because the aromatic oils are very sensitive, temperatures should be 90˚F - 100˚F (30˚- 40˚C) for drying. Take care not to load trays too heavily as this will prolong the drying time.Dried flowers, herbs and spices used for potpourri should be driedat temperatures ranging from 90˚F - 100˚F (30˚ - 40˚C) to maintain aroma and color.FRUITS, FRUIT ROLLS AND VEGETABLESFruits, fruit rolls and vegetables should be dried at 130˚F - 140˚F (55˚ - 60˚C). By drying foods in this temperature range you will minimize the loss of heat-sensitive vitamins A and C. All foods sweat when they begin to dry. The temperature may be set higher than 140˚F (60˚C) during the first couple of hours of drying. The actual temperature of the food will remain 15˚F - 20˚F (6˚ to 8˚C) lower than the air temperature for the first couple of hours.NUTS AND SEEDSNuts and seeds are high in oil, and if higher temperatures are used,they will tend to become rancid, developing off flavors. The best temperature is from 90˚F - 100˚F (30˚ - 40˚C).DEHYDRATING VEGETABLESVegetable Preparing ConditionafterDuration of dehydratingprocess (hours)Artichoke Cut into strips (3-4mm)Fragile5-13 Aubergine Peel and slice (6-12mm)Fragile6-18 Broccoli Peel and cut, steam for 3-5 mins Fragile6-20 Mushrooms Slice or dry whole (small Hard6-14 Green beans Cut and boil till they become transparent Fragile8+26 Vegetable marrows Slice into pieces (6mm)Fragile6-18CabbagePeel and cut into stripes(3mm) take out the heartHard6-14Brussel sprouts Cut the sterns into 2 pieces Crispy8-30 Cauliflower Boil till soft Hard6-16 Potato Slice. Boil for about 8-10 min Crispy8-30 Onion Slice into thin pieces Crispy8-14Carrot Boil until becomes soft. Shred and slice intoround piecesCrispy8-14Cucumber Peel and slice into round pieces (12mm)Hard6-18Sweet pepper Cut into stripes or round pieces (6mm) takeout the heartCrispy4-14Piquant pepper Need to cut it Hard8-14 Parsley Put the leafs into sections Crispy2-10 Tomato Peel and cut into pieces or into round pieces Hard8-24 Rhubarb Peel and slice into pieces (3mm)Hard8-38Beetroot Boil and then let it cool down. Cut off theroots and the tops. Slice into round piecesCrispy8-26Parsley Put the leafs into sections Crispy2-10 Tomato Peel and cut into pieces or into round pieces Hard8-24 Rhubarb Peel and slice into pieces (3mm)Hard8-38Beetroot Boil and then let it cool down. Cut off theroots and the tops. Slice into round piecesCrispy8-26Celery Slice into pieces (6mm)Crispy6-14 Spring onion Shred it Crispy6-10 Asparagus Slice into pieces (2.5mm)Crispy6-14 Garlic Peel and slice into round pieces Crispy6-16 Spinach Boil until becomes wilted Crispy6-16Mushrooms Choose the mushrooms with hats which bendinside. Cut into pieces or chunks.Hard andCrispy3-10Note: The times and procedures, which are described in the table above are only a guide. Personal preferences of customers can differ to that as described in the table. It is recommended to experiment with times and temperatures to achieve your preferred texture and taste.DEHYDRATING FRUITSFruit Preparing Dryness test Approx. time (hours) Apples Pare, core and cut into slices or rings Pliable5-6Artichoke Cut into 1/8 inch strips Brittle5-13Apricots Clean, cut in halves or in slices Pliable12-38Banana Peel and cut into 1/8 inch slices Crisp8-38Berries Cut strawberries into 1/4 inch slices, otherberries wholeNo moisture8-26Cherries Pitting is optional, or pit when 50% dry Leathery8-34 Cranberries Chop or leave whole Pliable6-26 Dates Pit and slice Leathery6-26 Figs Slice Leathery6-26 Grapes Leave whole Pliable8-38Nectarines Cut in half, dry with skin side down. Pit when50% dryPliable8-26Orange rind Peel in long strips Brittle8-16Peaches Pit when 50% dry. Halve or quarter with cutside upPliable10-34Pears Peel and slice Pliable8-30RE-HYDRATING FOODSFoods that have been dehydrated can be re-hydrated in water, this can be performed in 3 ways:• F ruits and vegetables can be soaked in water for 2-6 hours, ensure that they are refrigerated during this process.• T hey can be soaked in boiling water for 5-10 minutes until they have reached the desired consistency.• Y ou can also re-hydrate fruits and vegetables by cooking them. Do not add seasoning or sugar during this process. A good general rule is to use 2 cups of water to the fruit and allow it to stew. PREPARING MEAT, FISH, POULTRY & GAMEIt is recommended to pickle meat before dehydrating it to saveits natural taste and make the meat softer. Ensure that the meat is marinated for at least 3 hours. Please note the longer your marinade the meat, the better the flavour will be.It is necessary to add salt to pickle as it helps to remove the water from the meat and allows it to dehydrate more efficiently. Always use clean meats. Meats with higher fat content do not dry correctly.STANDARD PICKLE:• 1/2 glass of soybean sauce• 1 clove of garlic, cut into small pieces• 2 tbsp. sugar• 2 tbsp. Ketchup• 1 and 1/4 tsp of salt• 1/2 tsp onion powder• 1/2 tsp dried pepperNote: Mix ingredients together.POULTRYBefore starting the drying process, poultry should be prepared by either boiling or frying it.FISHIt is recommended to boil or bake it on a stove before beginning the dehydrating process (bake it for about 15 minutes on 200˚c (392˚F) or until the fish becomes easily broken).MEAT AND GAMEPrepare the meat by cutting it into small pieces and placing it into the appliance for about 2-8 hours or until all moisture has gone.Meats and fish should be dried on the highest temperature setting of your dehydrator. These temperatures also keep bacteria and other spoilage micro-organisms, common to meat and fish, to a minimum during the first stages of drying. MAKING BEEF JERKYAs with nearly all foods, it is important to start with a quality cut of meat. Selecta lean cut or round steak about one to one and a half inches thick, trim off all the excess fat and connective tissue. Fat hampers how well the meat will dry and the connective tissue will make the beef jerky hard to chew.For easier cutting, place meat in the freezer for about 30 minutes to partially freeze. Then turn it over and freeze it for an additional 15 minutes. Cut across the grain into strips about 1/8 inch thick.Marinate the strips for three hours.Drain the marinated strips on a paper towel, and place the strips on the drying tray. Remember to protect the dehydrator from dripping foods as described earlier inthe manual. Dehydrate until strips are quite dry and can bend without breaking. This will take from 6-16 hours. Unlike other dried meats, jerky should be slightly chewy but not brittle.CLEANING THE UNIT1. B efore cleaning check if the appliance is unplugged and has fully cooled down.2. C lean the base of the appliance with the help of a damp cloth and then rub it dry3. W ash the lid and tray sections of the appliance in warm soapy water.4. D o not use metal brushes or abrasives to clean the appliance, as it can damage thesurfaces.BEFORE YOU CALL FOR SERVICEIF THE PRODUCT FAILS TO OPERATE:A) C heck for a blown circuit fuse or a tripped main circuit breaker. If these seem tobe operating properly, test the outlet with another appliance.B) C heck to make sure the temperature selector control is set and ON/OFF switch isin correct position.IF NONE OF THE ABOVE SOLVES THE PROBLEM, DO NOT TRY TO ADJUST OR REPAIR THE PRODUCT YOURSELF.CUSTOMER SERVICEIMPORTANTDO NOT RETURN THIS PRODUCT TO THE STOREIf you have a problem with this product, please contact the W Appliance Co. Customer Satisfaction Center at 1-855-855-0294. DATED PROOF OF PURCHASE, MODEL # AND SERIAL # REQUIRED FOR WARRANTY SERVICELIMITED WARRANTYWestinghouse brand is used under license. Any repair, replacement, or warranty service, and all questions about this product should be directed to W Appliance Co. at 1 (855) 855-0294 from the USA or Puerto Rico.W Appliance Co. warrants to the original purchaser that the product will be free from defects in material, parts and workmanship for the period designated for this product. The warranty commences the day the product is purchased and covers up to a period of1 year (12 months) for labor/1 year (12 months) for parts (manufacturing defects only).W Appliance Co. agrees that it will, at its option, replace the defective product with either a new or remanufactured product equivalent to your original purchase during the warranty period. Should thePart warranty period exceed the Labor warranty period, W Appliance Co. will supply at no chargefor the remainder of the Part warranty, any newor remanufactured replacement parts as requiredby the product. During this period all labor and service charges will become the responsibility of the customer.Exclusions: This warranty does not apply to thebelow:1. If the appearance or exterior ofthe product has been damaged ordefaced, altered or modified in design orconstruction.2. If the product original serial numberhas been altered or removed or cannotbe readily determined.3. If there is damaged due to power linesurge, user damage to the AC powercord or connection to improper voltagesource.4. If damage is due to general misuse,accidents or acts of God.5. If repair attempts are done byunauthorized service agents, use ofparts other than genuine parts or partsobtained from persons other thanauthorized service companies.6. On units that have been transferredfrom the original owner.7. On products that have been purchasedas refurbished, like new, second-hand, ina “As-Is” or “Final Sale” terms.8. To products used in a commercial orrental setting.9. To products used in settings other thanordinary household use or used otherthan in accordance with the providedinstructions.10. To damages for service calls forimproper installations.11. To damages to decorative trims,finishes of the appliance or homeincurred during installation.12. Transportation and shipping costs.13. Labor after the initial 12 months.14. Food loss for loss due to productfailure or delay in service, repair orreplacement.15. To charges occurred for after hourservice, weekend, holiday charges, tollsor mileage expense for service calls toremote areas.16. Charges to make product available forservice, such as removal of trim, shelvesetc. that are not a part of the appliance.17. Service calls to install or correct theinstallation of your product.18. Service calls to instruct you how to useyour product.19. Service calls to repair or replace thehouse fuse, reset the circuit breaker orcorrect the wiring in the house. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE CUSTOMER; W Appliance Co. SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT, EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED TO THE DURATION OF THE WARRANTY.Some states do not allow the exclusion or limitations of incidental or consequential damages, or limitations on how long the warranty lasts. In these cases the above exclusions or limitations may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.Obtaining Service: To obtain service, product literature, supplies or accessories please call1 (855) 855-0294 to create a ticket for exchange/ repair. Please make sure to provide the date of purchase, model number and a brief description of the problem. Our customer service representativewill contact you or send detailed return instructions.W Appliance Co. does not warrant that the appliance will work properly in all environmental conditions, and makes no warranty and representation, either implied or expressed, with respectto the quality, performance, merchantability, or fitness for a particular purpose other than the purpose identified within this user’s manual. W Appliance Co. has made every effort to ensure that this user’s manual is accurate and disclaims liability for any inaccuracies or omissions that may have occurred. Informationin this user’s manual is subject to change without notice and does not represent a commitment on the part of W Appliance Co. W Appliance Co. reserves the right to make improvementsto this user’s manual and/or to the products described in this user’s manual at any time without notice. If you find information in this manual that is incorrect, misleading, or incomplete, please contact us at 1- 855-855-0294.W Appliance Co.,New York, NY 10018, WESTINGHOUSE, and INNOVATION YOU CAN BE SURE OFare trademarks of Westinghouse Electric Corporation. Used underlicense by W Appliance Company. All Rights Reserved.102615。
干燥机说明书
干燥机说明书一、产品介绍干燥机是一种专门用于将物体表面的水分或湿气去除的设备，广泛应用于工业生产和家庭使用。
本说明书将详细介绍本产品的特点、使用方法以及注意事项。
二、产品特点1.高效干燥：本干燥机采用先进的热风循环技术，能够快速有效地将物体表面的水分蒸发，实现快速干燥。
2.大容量设计：本产品采用大容量设计，可同时处理多批次的物品，提高生产效率。
3.温度可调：用户可以根据不同的干燥需求，通过温控面板灵活调节干燥机的温度，以达到最佳效果。
4.功能多样：本产品具有多种干燥模式可供选择，满足不同材料的干燥需求，如低温干燥、中温干燥、高温干燥等。
5.节能环保：本干燥机采用先进的节能技术，能够最大限度地节约能源，减少对环境的影响。
三、使用方法1.连接电源：将干燥机的电源线插入电源插座，并确保电源稳定，电压符合要求。
2.准备待干燥物品：将需要干燥的物品准备妥当，确保物品表面没有显著的水分残留。
3.打开干燥机：按下开关按钮，干燥机即可开始运行。
此时，干燥机会根据预设参数开始工作。
4.设置干燥参数：根据需要，用户可以通过控制面板上的按钮来设置干燥时间和温度，以及选择对应的干燥模式。
5.监控干燥过程：在干燥过程中，用户可以通过观察干燥室的显示屏，了解当前的干燥时间和温度等参数。
6.完成干燥：当干燥时间到达设定值或干燥达到预期效果时，干燥机会自动停止运行。
此时，用户可以关闭干燥机，并取出已经完成干燥的物品。
四、注意事项1.确保通风良好：在使用干燥机时，要确保周围的空气流通良好，避免干燥机因无法散热而过热损坏。
2.避免过干燥：在设置干燥时间和温度时要注意，避免过度干燥物品，以免影响物品的使用效果。
3.定期清洁：根据使用频率和实际情况，定期对干燥机进行清洁和维护，确保干燥效果和设备寿命。
4.防止水激烈挥发：在干燥机工作过程中，要注意打开干燥室门窗，避免水激烈挥发引起压力过高，影响干燥效果和设备安全。
5.子母线排斥放置：干燥机不应与可燃材料直接接触，以防在高温下产生危险。
DW-1[1].2-8型带式干燥机验证方案
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批准部门：质量保证部
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中药饮片厂 文件编号：SMP·QA-SZ-011 验证项目计划书
验证题目
目的概要
DW-1.2-8 带式干燥机验证
证明该干燥机安装符合设计要求，资料和文件符合 GMP 的管 理要求，确认该干燥机的运行和性能符合生产工艺要求。
验证项目小组成员
4 拟定日常监测程序及验证周期
5 验证结果评定与结论
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中药饮片厂 文件编号：SMP·QA-SZ-011
1 引言 1.1 验证项目小组组成及职责 1.1.1 组成：验证委员会根据各工艺、设备、方法等要求,验证情况及验证涉及的范围，
组织设立本验证项目小组。
小组职务
姓名
所在部门
职务
组长
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中药饮片厂 文件编号：SMP·QA-SZ-011
1.2.4.5 负责验证过程中所有设备设施的安装、调试、校验、维护保养和培训操作的 技术服务和技术知识。
1.2.4.6 参加验证报告，验证结果的会审、会签。 1.2.5 供应部职责 1.2.5.1 负责协助质量保证部制定验证计划，确定验证项目。 1.2.5.2 参加验证方案的会审、会签。 1.2.5.3 负责为验证过程提供物质支持。 1.2.5.4 参加验证报告，验证结果的会审、会签。 1.3 概述 1.3.1 组成：本厂 DW-1.2-8 带式干燥机用于生产车间中药饮片的烘干，为江苏省范 群干燥设备厂所制造。该机由加料器、网带、分风器、换热器、循环风机、排温风机、调 节阀等组成。 1.3.2 工作原理：将需干燥的物料由加料器均匀地铺在网带上，网带采用 12-60 目不 锈钢丝网，由传动装置拖动在干燥机内移动。干燥段有若干单元组成，每一单元热风独立 循环，其中部分尾气由专门排湿风机排出、每一单元排出废气量均有调节阀控制。在上循 环单元中，循环风机出来的风由侧面风道进入单元下腔，气流向上通过换热器加热，并经 分配器分配后，成喷射流吹向网带，穿过物料后进入上腔。干燥过程是热气流穿过物料层， 完成热量与质量传递的过程。上腔由风管与风机入口相连，大部分气体循环，一部分温度 较低含湿量较大的气体作为废气经排湿管、调节阀、排湿风机排出。下循环单元中，循环 风机出来的风先进入上腔，向下经换热气加热，穿过物料层进入下腔，下腔由侧面风道及 回风管与风机入口相连，大部分气体循环，一部分排出。上下循环单元根据用户需要可灵 活配备，单元数量亦可根据需要选取。 1.4 验证目的：证明该干燥机安装符合设计要求，资料和文件符合 GMP 的管理要求， 确认该干燥机的运行和性能符合生产工艺要求；并满足生产工艺要求和设计要求，为达到 上述验证目的，特制订本验证方案，对 DW-1.2-8 带式干燥机进行验证。验证过程应严格 按照本方案规定的内容进行，若因特殊原因确定需变更时，应填写验证方案变更申请批准 书，报验证委员会批准。 1.5 相关文件
DW2-20单层带式干燥机
一、DW2-20单层带式干燥机设备用途：DW-2-20带式干燥机是成批生产用的连续式干燥设备，形式为水平的带式干燥机，采用金属丝网，前部热风由网带下向上循环流动，后部热风由网带上向下循环流动。
该设备用于处理透气性较好的片状、条状、颗粒状物料。
该干燥机具有干燥速度快、蒸发强度高、产品质量好的优点，对于脱水滤饼类的膏状物料，需经造粒或制成棒状后亦可干燥。
二、DW2-20单层带式干燥机工作原理：首先将物料加入料斗，料斗中的物料由加料器均匀地铺在网带上，网带采用40目不锈钢丝网，由传动装置拖动在干燥机内移动。
干燥段由若干单元组成，每一单元热风独立循环，其中部分尾气由专门排湿风机排出，每一单元排出废气量均有调节阀控制。
在前两个循环单元中，热风由下向上循，环循环风机出来的由侧面风道进入单元下腔，经加热器后，由下向上穿过网带，与物料进行热交换后进入上腔。
干燥过程即是热气流穿过物料层，完成热量与质量传递的过程。
上腔由风管与风机入口连接，大部分气体循环，一部分温度较低含湿量较大的气体作为废气经排湿管，调节阀，排湿风机排出。
在后三个循环单元中，热风由上向下循，循环风机出来的风先进入上腔，向下后穿过物料层进入下腔，下腔由侧面风道及回风管与风机入口相连，大部分气体循环，一部分排出。
上下循环单元根据用户需要可灵活配备，单元数量亦可根据需要选取。
三、DW2-20单层带式干燥机主要技术参数：四、DW2-20单层带式干燥机设备安装：1、由于设备安装于二楼，长度为21.8m，考虑到便于运输安装，将设备分为两段加工，然后现场组焊、封板，再安装风机、输送链条、挡料板和散热器等零配件。
2、由于设备转动平稳、无震动，不需使用地脚螺栓固定。
3、循环风管路与排湿风管现场制作安装。
4、电器控制箱在现场应检查是否有脱线等现象，电源线和各电器元件用线现场连接。
五、DW2-20单层带式干燥机操作使用：1、启动减速机。
首先启动加料段传动减速机，运转正常后，调节调速器，使网带达到工艺所需要的运行速度。
DW型带式干燥机使用说明书
DW型带式干燥机使用说明书DW 型带式干燥机使用说明书一、主要用途：DW 系列带式干燥机主要用于成批生产的连续式干燥设备，用于透气性较好的片状、条状及颗粒状物料的干燥。
该系列干燥机具有干燥速度快、蒸发强度高、产品质量好的优点。
二、主要技术参数：1、设备名称：网带式连续干燥机2、设备型号：DW-1.6×26，有效干燥面积：41.6㎡3、网带宽度：1.6m，烘干段长度：26m4、干燥温度：80～150℃5、水份蒸发能力：120Kg/h6、网带运行速度：2～9m/h（变频调速）7、加热方式：蒸汽加热，蒸汽压力：0.3～0.6MPa8、装机功率：40Kw三、工作原理：物料均匀的铺在网带上，通过电机的带动，使物料从上料段均匀向出料段移动，完成一个干燥过程。
在循环风机作用下，箱内空气穿过网带，将热量传递给物料。
空气首先经过蒸汽换热器，将空气加热至干燥所需温度，然后与网带料层接触，完成传热质过程，此时空气温度下降，水份含量增加，一部分湿空气被引风机排出，另一部分与补充的常温空气混合后循环进行第二次干燥，达到能量充分利用。
箱内温度与湿度可通过排湿量与蒸汽供给量组合控制。
在干燥末期如需对产品进行冷却，只需关闭蒸汽阀组，停止供热，通过吸入常温空气对产品进行冷却即可。
四、主要部件结构说明：1、传动系统：系统采用电机（变频调速）+减速机+链传动组合结构。
网带的运行速度可通过电机运行频率的调整来完成。
2、输送网带系统：输送系统由主动轮、从动轮、输送链条、涨紧装置、撑杆及网带组成。
两侧的链条通过撑杆连成一休，通过链轮及角钢轨道定位，网带固定在撑杆上，与链条、撑杆同步运行。
主动轮安装在出料侧。
3、干燥室：干燥室分为主干燥室与风道两部分组成，主干燥室配有观察门，同时底部为落料斜板，并配有清扫门，可清理箱内积料。
热风循环风机安装在风道内，它将主干室上部干燥后的部分尾气经风道送至散热器下方，同时吸入部分新鲜空气，经散热器加热后与上方物料接触，完成干燥过程。
DW三层带式干燥机脱水蔬菜马铃薯多层带式干燥设备
D W三层带式干燥机脱水蔬菜马铃薯多层带式
干燥设备
文档编制序号：[KKIDT-LLE0828-LLETD298-POI08]
DW系列多层带式干燥机是成批生产用的连续式干燥设备，用于透气性较好的片状、条状、颗粒状物料的干燥，对于脱水蔬菜、催化剂、中药饮片等类含水率高、而温度不允许高的物料尤为合适；该系列干燥机具有干燥速度快、蒸发强度高、产品质量好的优点，对脱水滤饼状的膏状物料，需经造粒或制成条状后方可干燥。
概述：
DW系列多层带式干燥机适用于大规模生产干燥速率较低的难干燥物料，设备结构紧凑，占地面积小，操作简单，维护方便、运行稳定。
可根据物料的干燥特性设计成不同的热风循环干燥形式，是热风循环烘箱的延伸和改进，广泛应用于冶金助剂、化工、食品、包装等领域。
随着企业技术进步，产品技术含量的提高，多层带式干燥机已具备满足大生产、多元化、集中控制、连续生产的能力。
具有高效、节能、易于管理的优势。
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DW系列带式干燥机
使
用
说
明
书
一、主要用途
DW系列带式干燥机是成批生产用的连续式干燥设备。
用于透气性较好的片状、条状、颗粒状物料的干燥，对于脱水蔬菜、中药饮片等类含水率高、而物料温度不允许高的物料尤为合适；该系列干燥机具有干燥速度快、蒸发强度高、产品质量好的优点，对脱水滤饼类得膏状物料，需经造粒或制成棒状以后干燥。
二、工作原理
料斗中的物料由加料器均匀地铺在网带上，网带采用12~60目不锈钢丝网，由传动装置拖动在干燥机内移动。
干燥段由若干单元组成，每一单元热风独立循环，其中部分尾气由专门排湿风机排出，每一单元排出的废气量均由调节阀控制，在上循环单元中，循环风机出来的风由侧面风道进入单元下腔，气流向上通过换热器加热，并经分配器分配后，成喷射流吹向网带，穿过物料后进入上腔。
干燥过程是热气流穿过物料层，完成热量与质量传递的额过程。
上腔由风管与风机入口相连，大部分气体循环，一部分温度较低含湿量较大的气体作为废气经排湿管、调节阀、排湿风机排出。
下循环单元中，循环风机出来的风先进入上腔，向下经换热器加热，穿过物料层进入下腔，下腔由侧面风道及回风管与风机入口相连，大部分气体循环，一部分排出。
上下循环单元根据用户需要可灵活配备单元数量亦可根据需要选取。
用于脱水蔬菜，一般使用三台设备串联使用，形成初干段、中间段及终干段。
在初干段中，由于物料含水量高，透气性差，故采用小的铺料厚度，较快的运行速度及较高的干燥温度。
对物料温度不允许
超过60℃的料，在初干段中，干燥气体温度可高达120℃以上，终干段内物料停留时间是初干段的3~6倍，铺料厚度是初干段的2~4倍。
对于温度不超过60℃的要求，可采用80℃左右的干燥气体，采用多段组合能更好地发挥带式干燥机的性能，且干燥更均匀。
三、操作与使用
（一）操作程序
1、启动主传动电机，松开无级变速器的调节锁紧螺母，调节网带
至干燥工艺需要的运行速度，调节完毕后注意调节手轮后的锁紧螺母应锁紧，以免运转过程中速度变化。
2、接通蒸汽，在设备首次使用或设备停机达三天以上时必须按这
样程序办理：a. 检查所以的截止阀须处于关闭状态；b. 缓慢打开蒸汽进气总阀，开始时总阀开度小，半圈之内即可；c. 按单元顺序先打开上方的进气阀，10~20秒后迅速打开下方的排空气阀，约1~2分钟后，关闭排空阀，打开疏水阀二边的截止阀，这样汽路系统即处于正常工作状态。
d. 按上述方法调节各单元时，注意总阀的开度逐步加大。
3、启动循环风机，注意观察电流表，当启动第一只风机电流稳定
后再启动第二只，严禁不看电流表变化，启动全部风机，这样做的目的一方面可避免总电流过大，另外也可观察是否有风机不工作，第三是也可观察到每只电机的电流大小便于判断电机故障。
4、启动排湿风机。
5、加料，调节加料后的档板高低以达到需要的加料厚度。
（二）工艺温度调节：
1、旋转控制箱上的旋钮，可看出各单元的进、排温度。
2、温度调节，各单元进排风温度，在无料及有料的状态下不一
样，有料时由于蒸发水份及物料升温吸热，温度下降，这时调节各单元上方的汽进阀开度，以达到所需呀的工艺温度。
3、温度调节注意事项，由于换热器的热惯性，所以调节各单元蒸
汽进量时不可变化太大，以免造成物料不干或温度过高变质。
（三）排湿阀的调节：
排湿阀调节有影响温度及干燥速度二方面的作用。
排湿阀连杆处于垂直状态为全开，处于水平状态为全关。
在排湿管路现场安装时应检查排湿调节阀的工作状态并紧螺母，以免误操作。
排湿阀全开时排出风量多，温度下跃，由于排出风量多，新鲜空气补充量也就多，干燥气体的相对温度下降，有利于提高干燥速度，为了弥补温度下跃，蒸汽进汽阀开度适当增大，这样就增加蒸汽用量，合理地调节排湿量对提高产品质量、产量及降低能耗有一定作用，一般情况下，物料含湿量高时，排湿阀全开，以利于提高干燥旨度；物料含湿量低时，适当减少排湿量，以利于形成一定的干燥气份并节约能源。
（四）综合调节：
物料不同，干燥的工艺参数也不同。
综合调节是在加料厚度、网带运行速度及使用温度三个方面取得最佳值。
在保证质量的前提下，自然是较高的干燥温度，较大的加料厚度及较快的运行速度。
一般情况下，物料含湿量高时，取较高的温度、较小的铺料厚度及较快的运行速度，物料含湿低时，取较低的温度、较大的铺料厚度及较慢的运行速度，针对不同的物料，使用单位应有一个试验摸索过程。
四、维修保养
1、保养：无级变速器加30号机械油，每年更换一次，注意油标
位置。
传动链条每周加一次防锈油。
2、常见故障及排除方法：
五、吊运及安装
1、吊运：该设备吊运用钢丝绳兜底起吊。
注意绳的位置，避免损
坏风管及传动机构。
2、安装：由于设备转动平稳，不用安装基础。
排湿系统现场安装。
蒸汽及排水现场接。
控制箱在现场应检查是否有脱线等现象。
电线现场接。
六、规格及技术参数
注：设备高度指排湿管安装高度，主体高均为1.5米，如果整机运输拆下排湿机构即可。