焊接控制程序Welding Control
直焊缝管监造检验及试验计划ITP文件
●Electrode mill
按照焊剂湿度控制程序
certificate
焊条质证书
No. 序号
Quality control action
质量控制活动
Inspection and Test Plan 检验和试验计划
Document No.： Page 7 of 16
PCK-ITP-Q-14004
Rev
焊材搬运和保管
●Relevant
national ●Flux certificate
standard
焊剂质证书
/
焊材国家标准
●Wire certificate
●As per flux moisture 焊丝质证书
Submittal 提交
M/R
M/R
●Drying record 烘干记录
control procedure
序号qualitycontrolaction质量控制活动inspectionitem检验项目frequency频次acceptancecriterion验证标准relevantdocuments证明文件pckinspectionpck检验tpitpi检验ownerinspection业主检验17焊接工艺评定试验weldtensiletest焊缝横向拉伸试验charpyimpacttest夏比冲击试验guidedbendtest导向弯曲试验macrohardnesst宏观检验和硬度试验显微照片ndt无损检测seamtransverseexaminationand相同材质选取一个规格进行apispec5l45版碳钢钢管材料请购单111310030612164mr001wpqr焊接工艺评定资料testreport试验报告phrmr18repairprocedurequalificationtest补焊工艺评定试验weldingweldtensiletest焊缝横向拉伸试验charpyimpacttest夏比冲击试验guidedbendtest导向弯曲试验macrohardness宏观检验和硬度试验显微照片ndt无损检测seamtransverseexaminationand相同材质选取一个规格进行apispec5l45版碳钢钢管材料请购单111310030612164mr001rwpqr补焊焊接工艺评定资料testreport试验报告phrmrinspectionandtestplan检验和试验计划检验和试验计划documentno
ASME程序文件汇编最新版(1306) 2013--04焊材管理程序
2Receiving Inspection of Welding Consumables焊材的接收检验
2.1QC Engineer shall provide sufficient training and knowledge to the Material Keeper about the welding consumables control requirement in the QC Manual. The Material Keeper shall be familiar with the general requirements and specifications of welding materials.
JDB
ASME Procedures
JDB/ASME-04
Welding Material Control Procedure
焊接材料管理程序
Rev. 0
Page：3 of 5
符合规范的焊材应被储存在12英寸（300mm）的指定架子上，远离墙壁和地板，室温保持在(30C+10C)和相对湿度(小于60%)。焊材的材料保管员应防止不同规范、品牌、批次的材料相混合，保持标识的正确性。焊材应防止损坏、丢失、或腐蚀。材料保管员应确保维持适宜的储存条件。
编制：日期：
Approved by _________________Date ____________
批准：日期：
********************** Subsidiary EquipmentCo., Ltd.
**********************
焊接控制程序
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ONE TMJ
ICIKERXERNER
Page 3 of 18 (Includes Cover Sheet)
WORK PROCEDURE: CONTROL OF WELDING AND CONSUMABLES
2.4
None
Site Instruction1Deviation Requestfrechnical Queries:
PEP 9C PEP 9C WOP-0031 WOP-0050 2.3
SES & YPCs are applicable as follows:
Main applicable Client standards are as follows W01-F01 W01-F06 W05-F09 W06-F01 W11-FOI W l l -F02 W11-F03 W12-F02 Welding and lnspection Performance Standards Storage of welding Rods and Electrodes Welding Galvanized Structural Steel GTA Welding General Practices Welding Procedure and Performance Qualification Tests Weld Integrity Metallic Piping Systems Quality Assurance of Pipe Welding
This work procedure is issued to describe the work processes involved in welder and procedure qualification, receipt and control of welding consumables and the control of welding inspection and welding. This work procedure applies to all work undertaken on units 40, 50 and 60.
Yaskawa PX1700 电阻焊控制器说明书
Resistance Welding Solutions2020PX1700WELDING CONTROLMAIN FEATURESPX1700 ECO➢Digital resistance welding control with three numeric displays.➢Control of nine time-parameters: Squeeze, pre-weld, slope-up, weld, pulses, down-slope, post weld, hold time, pause time (with autorepeat function).➢Welding time adjustable in whole or half periods (single-phase AC welding machines) or in milliseconds (three-phase MFDC weldingmachines).➢10 welding programs storable.➢Double cycle start input available for recalling two consecutive programs.➢Weld -No Weld input.➢Control of two solenoid valves with control circuit diagnostics.➢Two end sequence output signals.➢Error signal on display.➢Weld counter.➢USB port for program backup or firmware updates on a USB stick.➢Integrated SCR trigger circuit.➢Pulses for switching on the external SCR ignition card.------------------------------------------------------------------------PX1700 PRO➢Same functions as the PX1700 ECO, in addition:➢100 welding programs storable.➢Weld quality control monitoring by weld current limits (tolerance) in self-teaching mode ➢Weld Counter-RMS weld current measurement➢USB port for backing up programs, firmware updates, welding reports performed in Excel format on a USB stick.➢Date and time clock, with backup battery.➢Analogue output for controlling the HP400 inverter.➢Analogue output for proportional solenoid valve control.➢Alarm output.➢Dedicated inputs for the selection of 31 programs from external devices (such as PLC).➢Programmed electrode force control (in combination with optional proportional solenoid valve).➢RS485 port for expansion.➢Prepared for wireless communication modules.❖REPLACES PX1600 CONTROL ❖SAME PANEL SIZE AND FIT❖MORE FEATURES❖PX1700ECO FITTED TO PBP & PFB MODELS ❖PX1700PRO FITTED TO PF & PFP/PFXMODELSPX1700PX1700 ECO PX1700 PRO Power Supply24V-AC 50/60 Hz24V-AC 50/60 Hz Number of Welding Programs10100 Number of external selectable programs ---31 Number of Solenoid Valves with control circuit diagnostics22 Number of Cycle Initiating inputs 22 Number of Outputs -Weld end sequence22 Weld / No Weld input√√Alarm Output---√Thermostat / Flowswitch Input√√Analogue Output 0÷10V EVP control---√Pre -Post Weld parameters√√Upslope Downslope and Pulsations parameters√√Weld time in whole/half cycle (AC transformers) or milliseconds (MFDC transformers)√√Single weld and Auto-repeat function√√Weld counter √√Measure weld current (RMS value)---√Weld monitor out of limits---√Excel weld log---√USB port√√Built in Thyristor firing circuit√√Output with ignition pulses for external board√√Analogue output controling MF inverter unit---√Date and time clock, with backup battery---√Westermans International LtdUnit 4, Midland Distribution Centre, Markfield Road, Groby, Leicester LE6 0FS, UK.T: +44(0) 1162 696941 E:**********************W: 。
焊接相关英汉词汇
焊接相关英汉词汇argon arc weld 氩弧焊butt weld 对接焊（缝）cluster weld 丛聚焊（缝）cold weld 冷焊（缝），冷压接fillet weld 角焊（缝）flash butt weld 闪光对接焊（缝）full fillet weld 满角焊（缝）groove weld 坡口焊（缝）mash seam weld 滚压焊seam weld 滚焊（缝）slot weld 切口焊（缝）spot weld 点焊（缝）tack (positioned) weld 定位【点位】焊（组焊前）weldability 可焊性，焊接性welder 焊工；焊机welding 焊接（法），焊接（的），焊缝atomic hydrogen weld 原子氢焊attachment weld 固定焊接bead weld 堆焊，狭的焊接braze weld 硬【钎】焊，铜焊built-up weld 堆焊down hand weld 俯【水平】焊接electric arc weld 电弧焊flat position weld （顶面）平【卧】焊flow weld 铸（浇）焊forehand weld 正手焊（法）forge weld 锻焊，锻接friction weld 摩擦焊gas shield weld 气体保护弧焊inert-gas metal-arc weld 焊丝惰性气体保护焊oxyacetylene weld 氧（乙炔）焊，气焊percussion weld 冲击焊plasma-arc weld 等离子弧焊repair weld 补焊roll weld 滚压焊scarf weld 斜面焊，两端搭接焊，嵌接焊shield weld 气体保护焊union arc weld 磁性焊剂二氧化碳保护焊unionmelt weld 埋弧（焊剂层下）自动焊weldment 焊接件，焊接装配bonding technology 焊接工艺fillet weld 角焊,填角焊seal welding. 密封焊接ring joint 环接, 围缘接合seal fitting 密封接头, 密封配件weld reinforcement 焊缝补强dimensional inspection 尺寸检验flange gasket 法兰垫片burn through 烧蚀girth weld 环形焊缝reinforcement of weld 加强焊缝weld joint 焊缝, 焊接接头circumferential joint 周圈接缝butt weld 对接焊缝arc welding 电弧焊filler rod 焊条shield gas 保护气体welding rod 焊条welding bead 焊道，熔敷焊道，焊珠electrode 电焊条longitudinal. 纵向的horizontal line 水平线welded joint 焊接缝焊接节点witness test 订货人在场的试验Alignment：对准,定位调整gas cutting. 气割arc cutting 电弧切割grind off 磨掉Leveling：校平Fixing：固定Console：控制台material certificate 材料合格证fabrication 加工,制造post weld heat treatment 焊后热处理flushing 冲洗，填缝arc gouging 电弧刨削machining 机械加工nut 螺母solvent 溶剂tack welding 点焊butt welding 对接焊reinforcing pad.补强垫,增强衬板flux 焊剂blind 挡板gusset plate 角撑板, 加固板base material 基底材料flow sheet 流程图witnessed inspections 现场检测drain 排水管identification mark 识别标志silicone paint 硅树脂油漆fabrication drawing 制造图纸,制作图WPS Works Process Specification 典型工艺规程caulking metal 填隙合金[金属](材料) weld bead 焊缝weld mark 焊痕bonding wire 接合线, 焊线埋弧焊Submerged-arc Welding 电阻焊Resistance Welding 滚焊Seam welding throat thickness 焊缝厚度weldability 可焊性，焊接性Weldable steel 焊接钢Weldability of metal 金属可焊性Weldability test 可焊性试验Weld all around 围焊Weldable copper 可焊复合铜板Weld assembly 焊接件Weld bond 熔合线，焊口Weld cap 焊冒Weld collar 加强焊缝焊瘤Weld crack 焊接裂缝Weld crater 熔池Weld crosswise 交叉焊接Weld decay 焊缝腐蚀，焊接接头晶间Weld defect 焊接缺陷Weld deposit 堆焊，焊缝熔敷Welded all round 沿周边焊接的Welded armor 焊接甲板Welded body 焊接车身Welded bridge 焊接桥Welded bond 焊接轨隙连接器，焊接导接线Welded cathode 焊接阴极Welded chain 焊接链Welded connection 焊接合，焊接头Welded construction 焊接结构Welded－contract rectifier 焊接整流器Welded corner joint 角焊接weldability 可焊性，焊接性Weldable steel 焊接钢Weldability of metal 金属可焊性Weldability test 可焊性试验Weld all around 围焊Weldable copper 可焊复合铜板Weld assembly 焊接件Weld bond 熔合线，焊口Weld cap 焊冒Weld collar 加强焊缝焊瘤Weld crack 焊接裂缝Weld crater 熔池Weld crosswise 交叉焊接Weld decay 焊缝腐蚀，焊接接头晶间Weld defect 焊接缺陷Weld deposit 堆焊，焊缝熔敷Welded all round 沿周边焊接的Welded armor 焊接甲板Welded body 焊接车身Welded bridge 焊接桥Welded bond 焊接轨隙连接器，焊接导接线Welded cathode 焊接阴极Welded chain 焊接链Welded connection 焊接合，焊接头Welded construction 焊接结构Welded－contract rectifier 焊接整流器Welded corner joint 角焊接Welded eye 焊眼Welded fissure 焊接裂缝Welded fitting 焊接式管接头Welded flange 焊接翼缘Welded frame 焊接车架，焊接框架Welded frog 焊接辙差Weld edgewise 沿边焊接Welded metal 焊接金属Welded pipe 焊接管Welded module 焊接微型组件Welded on head 焊制封头，焊制端盖Welded plate 焊合板Welded seam 焊缝Welded shell course 焊接锅炉筒Welded shell ring焊接锅炉筒Welded splice 焊接接头Welded steel 焊接钢Welded steel fabric 焊接钢筋网Welded steel forging 熔焊钢锻件Welded steel pipe 焊接钢管Welded steel pipe pile 焊接钢管桩Welded structural shape 焊接结构型钢Welded structural 焊接结构Welded truss 焊接桁架Welded tube 焊缝[接]管Welded turret 焊合转塔Welded wire fabric 焊接钢丝网Welder 焊机，焊工Welder construction 焊接结构Welder performance qualification test 焊工技术鉴定试验Welder’s gauntlets 电焊工的长手套Welder’s gloves 电焊工手套Welder’s goggles 焊工护目镜welder’s hand shield 焊工手持护目镜Welder’s head shield 焊工护目帽罩Welder’s health 焊工保健Welder’s helmet 焊工帽罩Welders spatter ease 焊接易飞溅液Welder with condenser 带电容弧焊机Welder with taps 抽头式焊机Weld flaw 焊接缺陷，焊接裂纹Weld flush 焊缝隆起Weld flux 焊剂，焊药Weldforged 锻焊Weld gauge 焊缝量规Weld handle 焊把Weld holder 焊接架Welding 焊接法，熔接，定位焊接；粘结Welding agent 焊药Welding alloy 焊接合金Welding and cutting torch 焊割两用气焊枪Welding－and－forming mill 成型焊管机Welding apron 焊工的围裙Welding arc 焊弧Welding arc voltage 焊弧电压Welding assembly 焊接构件Welding base metal 焊条金属Welding beading 焊瘤Weldingbead length 焊缝长度Welding bell 碗模（焊管用的），拔管模，喇叭模Welding bench 焊接工作台Welding blew lamp 焊炬Welding blowpipe 气焊吹管Welding booth 焊接室Welding burner 焊炬喷嘴Welding by both sides 双面焊Welding by forging 锻焊Welding by one side 单面焊Welding cable 电焊电缆，电焊引线Welding characteristics 焊接特性Welding compound 焊【接】剂Welding conditions 焊接规范Welding connector 电缆夹头Welding contactor 电焊接触器Welding control 接触焊机断流器Welding crack 焊裂缝Welding current 焊接电流Welding cut bit 焊接工具Welding deformations 焊接变形Welding direction 焊接方向Welding dynamo 焊接发电机Welding electrode 电焊条，电焊电极Welding electrode hold 焊条夹Welding equipment 焊接设备Welding fixture 焊接夹具Welding flame 焊接火焰Welding flash 弧光灼伤Welding fluid 熔【焊】剂Welding flux 焊剂，焊药Welding force 阻焊加压；电极压力Welding from both sides 双面焊Welding from one side 单面焊Welding furnace 烧结炉Welding gauge 确定焊缝尺寸用样板Welding gang 焊工班，焊接组Welding generator电焊发动机Welding generator with differential excitation 差激电焊发动机Welding generator with split－Poles 裂极电焊发动机Welding glass 黑玻璃Welding gloves焊接手套Welding goggles 焊工护目镜Welding grade argon 焊接极氩，焊接用氩Welding grade gas 焊接级保护气体Welding ground 电焊地线Welding gun 焊枪，喷灯Welding gutter 焊管拉模Welding handle 焊条夹，电极夹钳Welding head 焊头，烙铁头，焊接机头Welding heat 焊热Welding heat input 焊接输入热量Welding helmet 焊工帽罩Welding holder 焊工握把Welding impulse 电焊脉冲Welding inspection 焊接检查Welding iron 烙铁Welding jig 焊接夹具Welding joint 焊接接头Welding lead 焊接引线Welding machine 焊机Welding manipulator 焊件支架Welding metal cracking 焊缝金属裂纹Welding method 焊接方法Welding motor generator 电动旋转式电焊机Welding neck （flange）对焊法兰Welding－on 焊合，镶焊，焊上Welding operation 焊接操作Welding operator 自动焊工Welding outfit 焊接配备Welding paste 焊接涂料Welding performance 焊接性能Welding pipe 焊接管Welding pistol 焊枪Welding point 焊接接头Welding pool 焊接熔池Welding portion 焊接部位，施焊部位Welding position 焊接部位Welding positioner 焊接胎架，可动焊接工作台Welding positioner roller 焊接定位滚轮Welding powder 焊粉Welding power lead 焊接用输电线Welding press 焊接压力机Welding pressure 焊接压力Welding procedure 焊接工艺，焊接程序Welding process 焊接法Welding quality 焊接质量Welding rectifier 电焊整流器Welding regulator 焊接[电流]调节器Welding research council 焊接研究委员会Welding residual stress 焊接残余应力Welding resistor 焊接电阻器Welding rod 焊条Welding rod coating 焊条上的焊药Welding rod core 焊条芯Welding rod extrusion press 焊条自动涂抹机，焊条压涂机Welding rolls 焊条辊Welding rules 焊接规则Welding screen 电焊遮光罩Welding seam 焊缝Welding sequence 焊接程序Welding set 焊接装置，电焊机组Welding set with a surge injector 脉冲稳弧焊接装置Welding set with DC suppression capacitors 电容抑制直流成分的焊接设备Welding set with H.F. ionizer 带高频电离的焊接装置Welding shop 焊接车间Welding slag 焊渣Welding sleeves [焊接用]套轴Welding socket 焊接管套（管接头）Welding source 焊接电源Welding spats 焊接用护脚Welding spatter 焊渣Welding steel 焊接钢Welding stick 焊丝，焊条Welding strain 焊接应变Welding stress 焊接应力Welding symbol 焊接符号，焊接代号Welding table 焊接工作台Welding temperature 焊接温度Welding thermit [铝]热剂（焊接用）welding tip 焊嘴，焊接吹管火口Welding tongs 焊钳Welding tool 焊接工具Welding torch 焊接喷灯，焊接吹管，焊炬Welding torch pipe 焊枪管Welding transformer 电焊变压器Welding tub 焊接熔池Welding wheel 盘状电极Welding wire 焊条，焊丝Welding－wire reel 焊丝卷圈Welding with backing 垫板焊Welding with flux backing 焊剂垫焊Welding with pressure 压焊Welding with weaving 横向摆动焊接Welding work 焊工工作Welding－in nozzle 焊入式喷嘴Welding interface 焊接界面Weld jig 焊接夹具Weld joint 焊缝，焊接接头Weld junction 熔合线，焊口Welding layer 焊接层Weld length 焊缝长度Weldless 无焊缝的，无缝的Weldless connection 非焊接式接头Weldless drawn pipe 拉制无缝管Weldless fitting 非焊接式接头Weldless pipe 无缝管Weldless steel tube 无[焊]缝钢管Weld line 焊接线Weld machined flush 削平补强的焊缝Weld mark 焊接痕，焊波Weldment 焊接件，焊接装配Weld mesh crate 焊接网格Weld metal 焊接金属，焊缝金属Weld metal cracking 焊缝裂纹Weld metal zone 焊接金属熔化区Weld on bottom 底焊Weldor 焊工Weld pass 焊接通道Weld penetration 焊穿，焊透深度，熔深Weld period 焊接时间Weld preparation 焊缝坡口加工Weld puddle 熔池Weld reinforcement 焊缝补强Weld ripple 焊缝波纹Weld rod 焊条Weld rotation 焊缝转角Weld seam 焊缝Weld slope 焊缝倾角Weld strain 焊接应变Weld strength 焊接强度，焊缝强度Weld surface 焊缝表面Weld time [接触焊的]通电时间Weld trimmer 焊缝清理机Weld up 焊补，焊封Weld wire 包钢铜丝Weldwood 胶合板Weld zone 焊接区Lack of fusion 未熔合Sharp edge 锐边Serrated edge 锯齿形边Torch cut 火焰切割Sawn 锯Air tight 气密性。
焊工培训与考核程序
Welder Training and Qualification Procedure焊工培训与考核程序PROJECT PROCEDURE: PR-8710-8100-0026 项目程序: PR-8710-8100-0026Content目录1. Purpose 目的 42. Scope 范围 43. Definition 定义 44. References 相关文件 55. Responsibility 职责 66. Procedure 程序77. Record 记录138. Attachments 附录141．Purpose 目的This procedure regulate the welder training and test management in CSPC Nanhai Petrochemicals Project, ensure every welder in the project qualified in accordance with applicable standard and fulfill project welding work requirement, and ensure qualified welder in welding work.规范南海石化项目SEPCO的焊工培训与考核管理，使参加项目施工的焊工根据适用的标准取得相应资格证书，满足项目焊接施工的需要，确保合格的焊工从事相应的焊接工作。
2. Scope 范围The procedure applied SEPCO welder train and test work in Steam&Power Project.本程序适用于汽电联产项目SEPCO的焊工培训和考核工作。
3. Definition 定义3.1 SEPCO 山东电力基本建设总公司Shandong Electric Power ConstructionCorporation3.2 SEPCO1/2 山东电力建设一、二公司SEPCO No.1/2 Construction Company .3.3 Weld Control Manual(WCM) 焊接控制手册（WCM）The WCM is the compilation of welding procedures, Weld heat treatment, non-destructive examination, positive material identification procedures, and Form 167 (or Equivalent) Welding and NDE Matrix issued by SEPCO for project use to fulfill the requirements of the CSPC Nanhai Steam&Power Project.WCM 汇编了由SEPCO发布的焊接程序、焊接热处理程序、无损检测程序，材料光谱分析程序以及《焊接和无损检测一览表167》（或类似表格），将WCM 应用于项目中以落实CSPC 南海汽电联产项目的要求。
焊接件qc流程
焊接件qc流程Welding component quality control (QC) is a crucial process in manufacturing to ensure that the welded parts meet the required standards. 焊接件的质量控制是制造过程中的关键环节，以确保焊接部件符合所需的标准。
It involves various steps and procedures to verify the integrity, strength, and reliability of the welded joints. 这涉及各种步骤和程序，以验证焊接接头的完整性、强度和可靠性。
First and foremost, the QC process begins with the visual inspectionof the welded components to check for any surface defects such as cracks, porosity, or undercut. 首先，质检过程始于对焊接部件的目视检查，以检查任何表面缺陷，如裂纹、孔隙或下切。
This visual inspection is essential in identifying any visible imperfections that may affect the overall quality of the weld. 这种目视检查对于识别可能影响焊接整体质量的任何可见缺陷至关重要。
Following the visual inspection, non-destructive testing (NDT) techniques such as ultrasonic testing, radiographic testing, or dye penetrant testing may be employed to detect any internal flaws or defects within the welded joints. 在目视检查后，可能采用无损检测（NDT）技术，如超声波检测、射线检测或渗透检测，以检测焊接接头内部的任何缺陷或缺陷。
焊接控制手册--中英文对照版
目 录/CONTENT1.目的 Purpose2.编写依据 Compiling basis3.焊接工程师职责 Responsibility of welding engineer4.焊接质量检查员职责 Responsibility of quality inspector5.焊接工艺（PQR、WPS）welding procedure6.电焊工管理 Welder management7.焊接消耗品控制 Welding consumable control8.焊接追踪程式计划 Weld tracking plan9.附录 Attachment1)焊接工艺指导书（WPS）Welding Procedure Specification2)Acceptance criteria for welds焊缝验收准则3)合格焊工登记表Registration form for accepted welder4)焊条日发放记录表Record form for daily issuing rods5)焊丝日发放记录表Record form for daily issuing wires1、目的 Purpose为了确保CSPC南海石化项目管道焊接工程质量，特编制此焊接控制手册。
We establish this welding control manual so as to assure welding project quality for piping of CSPC Nanhai Petrochemicals Project.2、编制依据 BasisCSPC南海石化项目文件：CSPC Nanhai Petrochemicals documents:1）PR－8710－0000－0025 Welding Program Procedure《焊接计划》2）PR－8710－0000－0026 Welder Training And Qualification Procedure 《焊工培训和资格评定》3）PR－8710－0000－0038 Welding Control Procedure 《焊接控制程序》4）DEP 30.10.60.18-CSPC Welding of metals5）GN－8710－3000－1002 《电焊工考试与管理规则》（附件十二） GN－8710－3000－1002《electric welder examination and managementregulation》(attachment twelve)美国机械工程师协会标准：American Society of Mechanical Engineer Codes:ASME B31.1、 ASME B31.3、 ASME IX国内标准：national standardGBJ50236－98、GB50235－973、现场焊接工程师职责responsibility of field welding engineer3.1.负责准备、发布、保存被业主批准的焊接程序、标准、规范及焊工数据库、程序资格认定测试、WPS以及PQR认定记录。
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All welding shall be in accordance with the requirements of the ASME Code Section Ⅸand Section Ⅷ, Division 1.1 WELDING PROCEDURE SPECIFICATION (WPS)1.1 Welding Engineer shall prepare WPS for all welding of pressure retaining parts and of attachments to them. WPS shall be reviewed by the Welding QC Engineer, and be approved by the Technical Dept. Supervisor.1.2 The essential, nonessential and supplemental essential variables of WPS shall meet the requirements of the ASME Code Section Ⅸand supplemental requirements of Section Ⅷ, Division 1 and the Customer’s Specification, as applicable.1.3 The WPS shall be approved only after the supporting PQR is qualified and certified as described below.1.4 The WPS shall be with Document No. and Revision No. When an essential or supplemental essential variable is changed, the WPS shall be re-qualified with new or additional PQR and then be revised.2 PROCEDURE QUALIFICATION RECORD （PQR）2.1 The Welding Engineer shall provide the raw material and welding materials, instruct the Welder/ Welding Operator to use the preliminary WPS to make coupon prepared for PQR.2.2 The Welding Engineer shall present the test coupon required by the ASME Code Section IX to a qualified Lab outside SURF for testing. If the welded test coupons need heat treatment, the Welding Engineer shall assure that the welded test coupon has been properly heat treated as required by the WPS.2.3 The Welding Engineer shall supervise and record the data during welding of test coupon in the PQR form.2.4 The Welding Engineer shall be responsible to obtain certified test report from the Lab. After review and satisfy to himself the certified test report, the Welding Engineer shall transfer these test data from the test reports to the PQR. If impact test is required, it shall be performed as per the requirements of SA-370, or ISO 148 part 1 of applicable edition. Impact test machine shall be calibrated as per the requirements of ASTM E23, or ISO 148 Part 2 and Part 3 of applicable edition. Temperature measuring instruments used for impact test shall be calibrated every six (6) months and records shall be provided.2.5 The Welding QC Engineer shall review the PQR to verify the conformance to the ASME Code Section IX and other applicable Sections, and then present it to the QC Dept. Supervisor for his review and certification.2.6 The QA Engineer and AI may at any time require any procedure to be re-qualified for cause, or witness the tests of the welding procedure.3 WELDER/WELDING OPERATOR QUALIFICATION3.1 The Welding Engineer shall provide raw material and welding materials prepared for performance qualification, and supervise the Welder/ Welding Operator to weld test coupons using qualified WPS.3.2 The Welding Engineer shall supervise and record the data during welding of test coupon in Welder/ Welding Operator Performance Qualification Record. The test coupon shall be visually examined by the Welding Engineer. If found satisfactory, the Welding Engineer will Subcontract test coupon to an outside qualified Lab for testing, or to NDE level III to conduct test or RT.3.3 The Welding Engineer shall transfer the test data from the test reports to the WPQ/WOPQ, or indicate the RT Report No. on the WPQ/WOPQ. The WPQ/WOPQ shall also include the qualified range of essential variables. The Welding QC Engineer shall review the WPQ/WOPQ to verify the conformance to the qualified WPS and ASME Code Section Ⅸ then present it to the Technical Dept. Supervisor for his approval and certification.3.4 The QA Engineer and the AI may at any time request any Welder/ Welding Operator to be re-qualified for cause.4 IDENTIFICATION AND REGISTRATION OF WELDER/WELDING OPERATOR 4.1 The Welding Engineer shall assign a unique identification number for each qualified and certified welders/welding operators on the WPQ/WOPQ. When a welder leaves the company, his number is not allocated.4.2 The Welding Engineer shall prepare the List of Qualified Welder/ Welding Operator (Form No. 7-1) in accordance with WPQ/WOPQ. The List of Qualified Welder/ Welding Operator shall be approved by the Welding QC Engineer.4.3 The List of Qualified Welder/ Welding Operator shall be up-dated whenever there is a change in the qualification of the List of Qualified Welder/Welding Operator or additional and removal of Welder/ Welding Operator.5 RENEWAL OF WELDER/WELDING OPERATOR QUALIFICATION5.1 The Welding Engineer shall check the Welding Records of each qualified Welder/ Welding Operator every three months to verify continuous performance of welding in qualified process.5.2 The result of check shall be recorded on the Welder/ Welding Operator Renewal Check Sheet (Form No. 7-2) by the Welding Engineer.5.3 Renewal of Welder/ Welding Operator qualification shall be evaluated under the following conditions:a)When a Welder/ Welding Operator has not welded with a process during a period of 6。