哈沃包装机技术说明(2)

I.Technical Conditions技术条款

product: 物料Ordinary Cement 水泥

bulk density: 物料容重：0.9 – 1.1 kg/dm3 (fluidized) 0.9 – 1.1 kg/dm3（流性）

fineness: 粒度：max. 4200 cm2/g (Blaine) 最大布氏粒度4200 cm2/g

temperature: 物料温度：80° C max.

最高温度80° C

moisture: 物料湿度：0.5% H2O max. 最大含水率0,5%

voltage:

电压

400 V, +/- 5%

frequency:

频率：

50 cps, +/- 2% system configuration:

系统设置：

TN

control voltage:

控制电压：

220 VAC control voltage:

控制电压：

24 V DC

insulation class:

绝缘等级：

F

type of protection:

保护等级：

IP54

installation above main sea level:

安装海拔：

< 1000m

Required ambient temperature: 设备工作环境温度：max. +45 °C min. +5 °C

machine type: 设备形式：HAVER-ROTO-Packer Type 8 RSC HAVER回转包装机，型号：8 RSC

net machine output: 设备产能Each max. 2,400 bags/h each 50 kg

50千克包装袋，单台最大产量2,400袋/小时

bag weights包装袋规格：50 kg

kind of bag: 包装袋形式Sewn Woven PP valve bags.

At least 100 sample bags are needed for the test before it is confirmed that the bag is suitable for the automatic bag placer.

缝线编制阀口袋

至少需要100条样袋来测试包装袋是否适合用于自动插袋机。

Sample bag(s): 样袋To be provided. 有待提供

empty bag dimensions: 包装袋尺寸：still have to be indicated 有待说明

width of bag valve: 阀口尺寸still have to be indicated 有待说明

height of filling tube:

灌包咀高度：

1,200 mm

weight accuracy +-150g deviation as average of 10

consecutive bags per spout,

with sufficient bag size,

continuous packing operation and relatively

constant bulk density process

包装精度：如果所用包装袋尺寸合适，包装进程无间断并且物料容重恒定，同一灌包咀连续包装10袋的平均误差为正负150克。

total compressed-air required: Detailed by the consumption list

with a gauge pressure of 6 bar

quality as per ISO 8573.1

particle size: 5my

concentration: 5mg/m3

pressure dew point: + 2° C minimum

- 20° C maximum

residual oil quantity:

25mg/m3 maximum

压缩空气需求量：详见能耗表

压力6巴，质量标准ISO8573.1

杂质粒径：5微米

杂质密度：5毫克/立方米空气

露点：+ 2° C时最小

-20° C时最大

残留油量：

最大密度25mg/m3

total dedusting air required: 总收尘空气需求量：Detailed by the consumption list 详见能耗表

air volumes and pressure at: 1 bar 20° C

空气量及压力pressure data refer to differential pressures

压力1巴，温度20° C时的压力数据根据不同的压力而定

coating: 涂漆：colour RAL 7035 (light grey) 欧洲色标标号7035（浅灰色）acc. to HTT-Standard painting

II. Technical Specification技术参数

PACKING PLANT

包装车间

01.00 1 Silo cut-off gate

手动闸板阀

technical data技术参数：

inlet/outlet section

: 400x400 mm

进出口尺寸

: 100 mm

construction height

整体高度

made of steel plate, with spindle, hand wheel and seals

钢制，螺旋调节杆和旋转手柄并配有密封

01.01 1 Cement feeding system to the ROTO Packer

包装机进料装置

technical data技术参数：

each consisting of每套包括：

1 inlet box,

1个进料箱

made of steel plate construction, with inlet flange and outlet spouts,

with aerated bottom

采用钢板制作，进出料口法兰，充气口。

with special synthetic fabric, for inlet-box-aeration

特殊混合纤维用于进料箱充气层

nec. air supply piping,

必要的气管

including formed pieces, fittings, sealings and accessories

包括各种预制成型件，密封件及其他附件等

incl. 4 Plymesh-aeration pads for the silo

consisting of:

each plate 100 x 200 mm, for installation inside the

storage silo, with connection R 1/2", with 2/2 way

valve and connection pipings

包括4个网状透气垫，每个垫子100X200毫米见方，安装在储料仓中，

配有4分管管接头、阀门和连接管。

1 flow-control gate,

1个流量控制阀

pneumatically operated for open, closed, one intermediate

position and dust-tight sealing, closing in case of power

failure, made of casted steel, with pneumatic

piston with solenoid valve, safety coupling for hand

operation, switch box with limit switches

气动控制，有开、闭、中间位，带有密闭防尘密封，铸钢制成，由带电

磁阀的气缸控制，断电自动关闭，带有手动操作的安全离合器，配有带

限位开关的控制盒。

1 transfer chute,

1个下料溜子

made of steel plate construction, incl. fastening material,

sealings and accessories

钢板制成，螺栓紧固，带有密封件和附件

HAVER-ROTO-PACKER

HAVER回转包装机

02.00 1 HAVER ROTO-PACKER Type 8RSC

HAVER回转包装机 8RSC型

technical data技术参数：

no. of operators

操作工人数

: 1

direction of rotation 旋向: clockwise 顺时针

rotation drive

回转驱动

: 1.50 kW

impeller drive

叶轮驱动

: 4 kW

total power installed

总装机功率

: 33.5 kW

total power consumption

总消耗功率

: 15.00 kW

compressed air quantity

压缩空气耗量

: 36 m3/h

Pressure

压力

: 6.0 bar

dedusting air quantity

除尘风量

: 8,500 m3/h

HAVER ROTO-PACKER according to the

vertical impeller filling system,

for bagging into self-closing valve type bags and simultaneous weighing

采用立式叶轮灌装喂料系统，用于自封口阀口袋，即时称重

each consisting of每台包括：

central bearing, maintenance free

中央轴承，免维护

running in an oil bath, power supply over slip ring

power feed in the top, compressed-air supply over turning

nockle connection also in the top of the packer

油浴，动力由顶部滑环体接入，缩空气通过包装机顶部的万向接头进入包装机

compressed-air maintenance device

压缩空气维护装置

with pressure control valve, manometer, oil and water separator, with automatic outflow and closing valve

包括压力控制阀、压力计、油水分离器、溢流阀和截止阀

rotation drive

回转驱动

Gear motor with frequency converter

由变频调速电机驱动

rotating packing hopper

made of steel plate, with labyrinth seal, inlet chute, outlet spout for each filling station, scale brackets, level control switch for control of product feed

钢制，迷宫式密封，进料溜槽，

针对每个灌包咀的卸料口，刻度架，料位开关

each individual filling station consisting of:

每个独立喂料装置包括：

vertical filling impeller

立式喂料叶轮

with the impeller blade wheel with strong bearing, driving motor for start-stop operation, installed outside of the dust area, V-belt drive with protection hood, lateral maintenance cover, aeration control depending on filling speed

给料叶片配有坚固的轴承，电机装在料粉区域之外，

由V型皮带驱动，带皮带护罩，侧面有外壳，

根据充料速度进行充气控制

the slide gate valves for filling shutoff

滑板式流量控制阀

in the filling channel, actuated by a pneumatic three- position air cylinder for full and fine flow with manual adjustment of the fine flow opening

直接作用在喂料管上，由一个三限位的汽缸控制，

实现全开和微流的控制效果，可以手动调节微流的流量。the aeration nozzle

充气环隙

in the filling channel, to minimize wall friction between the filling tube and product for continuous product flow, controlled by the electronic weigher

受控于电子称重系统，连接在喂料管上，

用于减小物料和灌包咀间的摩擦。

the filling tubes

灌包咀

with pneumatically actuated bag holder

配有气动压袋装置

bag chair

袋座

with tilting saddle and air cylinder for automatic discharge of the filled bags, being placed parallel

by means of leaf springs and connected to the load cell arranged above, manually height-adjustable 带有底座和气缸，用于灌装结束后的自动卸包

通过板簧与上方称重传感器连接，可手动调节高度

the filling spout control

and electronic weighing system MEC 4

喂料控制器和电子称重系统MEC 4

each filling station consisting of:

每个喂料单元包括：

* load cell with 200 kg rated load

额定承重200千克的承重传感器

* 2 spouts in 1 control cabinet

1个控制柜控制2个嘴

with the following integrated switchgear:

集成以下装置：

- motor protecting switch and contactor

for control of the impeller drive,

电机保护开关和用于控制叶轮驱动的接触器

- power supply unit for generation of 24 V control voltage 24V控制电压的电源发生器

- solenoid valves for the control of the air cylinders

用于控制气缸的电磁阀

- HAVER microprocessor weighing control MEC 4, degree of protection: IP65

HAVER微处理称重控制器MEC 4 防护等级IP65

- memory for 250 different types of product

对250种不同种物料的记忆功能

02.01 1 Supporting frame for the ROTO-PACKER

回转包装机的支撑框架workshop drawing

提供制作图

sectional steel construction in welded or bolted

design acc. to dimension or lay-out drawing,

for support onto a supporting structure or floor/

通过焊接或螺栓连接的组合式钢结构设计，将包装机固定在支撑结构或地面或用户提供的钢平台上

02.02 1 Set of guard plates

保护屏风workshop drawing

提供制作图

with supporting tubes for encasing the packer in the lower area. 在包装机周围形成围栏

02.03 1 Emergency-off pull cord switches

紧急拉绳开关

CS 客户提供

for the guard plates, incl. door safety switch

布置在保护屏风上，包括入口安全开关

02.041AUTOMATIC VALVE BAG PLACER

TYPE RADIMAT

自动插袋机型号:RADIMAT

- bundle system -

technical data技术参数

machine output : acc. to ROTO-PACKER. capacity 产能：参照回转包装机产量

valve size : 90-140 mm/one fixed size

阀口尺寸：90-140mm范围内某一确定尺寸

: 3m

center distance empty bag

magazine

空袋盘中心距离: 3m

compressed air quantity : 20 m3/h

压缩空气用量

drive empty bag magazine : 0.25 kW

空袋盘驱动功率

servo motor acceleration system : 2.50 kW

加速电机系统功率

total power installed : 2.75 kW

总装机功率

for glued paper bags, fed in bundles from theempty

bag magazine (an alternative Radimat for stitched

woven PP bags is also possible)

用于糊底阀口纸袋，分叠放置于空袋盘中（或者PP缝线

编织袋，使用另外一种插袋机）。

PP缝线编织袋需200个样袋来设定RADIMAT自动插袋

机

Each consisting of每台包含:

the empty bag magazine, approx. 3 m center distance,

with 26 empty bag cells to feed, one cell for approx.

12-17 bags, depending on the number of plies,

with gear motor

空袋盘，中心距约为3m，带有26个空袋槽，每个槽的

容量约为12-17个空袋，取决于袋子的层数。配有减速

电机。

the bundle feeding by means of transport belts,

with gear motor, the aligning device for positioning

the bag bundle, the suction rail and the fixing tube

for opening the bag valve

袋槽由减速电机驱动的输送皮带传送，校准装置给袋槽

定位，吸盘轨道和固定管用来打开袋子的阀口。

the bag placing unit,

with the acceleration system by means of servomotor,

the slewable rollers for clamping the opened valve bag,

the adjustable guiding plates

插袋装置

配有用伺服电机驱动的加速装置，以滚轮夹住打开阀口

的袋子，外部有可调整的防护栏。

the integrated control cabinet

with main switch, control voltage transformer and all the

necessary switchgear, a touch panel TP 57 is installed

in

the cabinetdoor

集成的控制箱，带有主开关及必要的接电装置，控制电

变压器，控制箱的门上装有TP57型触摸屏。

02.05 1 Turn table

转向桌

02.06 1 PROTECTION COVERING FOR RADIMAT

自动插袋机防护罩workshop drawing

提供制作图

03.00 1 Spillage collecting equipment

集灰斗workshop drawing

提供制作图

consisting of包括：

the fastening frame

below the packer, made of profile steel construction,

provided for being set in the steel or concrete floor, with grates

固定支架，布置在包装机的底部，由型钢制成，固定在混凝土或者钢结构的基础上，上表面为格栅结构。

the centre funnel

made of steel plate construction, with pendulum flap and dedusting spout for the packer

中央集灰斗，钢制，下部连接重锤翻板阀和收尘口。

the spillage collecting pan,

made of steel plate construction, with maintenance opening scrapers, rotating with the packer, 2 transfer chutes

溢料收集盘，钢制，和包装机同步回转，带有两个下料溜槽

the spillage funnel

below the discharge belt, including fastening frame with

grates and chute

集灰斗，安装在接包皮带输送机下方，包括固定框架，上方为格栅结构。

03.01 1 Screw conveyor

回料螺旋customer`s supply

客户提供

DISCHARGE LINE

卸包输送线

04.00 1 Bag discharge belt conveyor

接包皮带输送机

technical data

技术参数

center distance

中心距

: 1,300 mm

belt width

皮带宽度

: 650 mm

Drive : 1.10 kW

驱动

conveying speed 输送速度

: 0.77 m/s required dedusting air quantity 收尘空气需求量

: 1,500 m3/h

consisting of 包括：

the belt-supporting structure

with adjustment of inclination, the driving station,

with drive bracket, the belt tensioning station, the idlers, the rubber belt and support

接包机构，接包角度调节装置，驱动装置，驱动支架，张紧装置，托辊、胶带、支架和电机

the dedusting hood with integrated bag guide plate, adjustable, dedusting spout 200 mm dia. 集尘罩，接包导向板，收尘口直径200毫米

the helical worm gear motor - shaft mounted – 斜齿面减速电机-轴装-

04.01 1 Bag directing belt conveyor

with integrated bag cleaning device 清包机及顺包机

consisting of: 包括

The bag directing belt

made of steel plate construction, driving station, with drive bracket, belt tension station, idlers, plastic belt, lateral guide plates, manually adjustable,

arranged on both sides, supports, made of profile steel

construction

顺包机，钢板结构制成，带驱动装置，驱动支架，托辊，拉紧装置，闭环皮带，可手动调节的侧向导板，型钢制成的支架

the helical worm gear motor - shaft mounted –

technical data 技术参数

center distance 中心距 : 1,600 mm belt width 皮带宽度

: 650 mm conveying speed 输送速度

: 0.78 m/s construction height 整机高度 : 720 mm drive 驱动

: 1.10 kW dedusting air 收尘空气需求量

: 2,600 m3/h drive - bag dedusting device 清包风机驱动

: 7.50 kW

斜齿面减速电机-轴装-

the bag dedusting device

清包装置

for allround dedusting, arranged between

directing belt and acceleration conveyor

全方位除尘，安装在顺包皮带输送机和加速皮带输送机之间

consisting of包括：

annular piping for all around air volume

环节管

air blower, incl. suction filter with connecting tube to the annular piping

鼓风机，包括进气口过滤器和连接管

slit rubber apron on the inlet and outlet

进出口的橡胶帘

dedusting hood with inspection flaps

带有检查口的集尘罩

piping to the air blower

和鼓风机之间的连接管

05.00 1 Check weigher校正称

technical data技术参数：

: acc. to project

conveying direction

输送方向

weigher length

: 1,100 mm

称量长度

: 700 mm

belt width

皮带宽度

conveying speed

: acc. to project

输送速度

: 720 mm

construction height

支架高度

belt drive

: 0.75 kW

皮带驱动

Instructions for installation:

安装说明：

- The speed of the upstream and downstream transport-

belts is to be adapted to the speed of the weigher

供袋和接袋的两端的输送机的带速要和校正秤的带速向配

- The weigher has to be mounted on a ground

which is vibration-free and torsion-free.

If required the customer has to provide an

additional separate supporting structure in

order to achieve the requirements for an

optimum operation.

校正秤不能承受外来振动和扭矩。如果有必要，用户需要额外提供校正

秤专用的支撑结构

- Vibrations below 15 Hz. lead to measuring

inaccuracy.

低于15赫兹的震动会导致称量精度下降

- The weigher has to be protected against wind influence.

要确保校正秤不受风力干扰

06.00 1 Bag rejecting device

for removal of broken bags, under

and over weight bags and their discharge

丢包装置，

用于剔除破袋和重量超差的袋子并卸包至破包机

technical data技术参数:

belt width

皮带宽度

: 600 mm

belt drive

皮带驱动

: 1.10 kW

lifting drive

提升驱动

: 3.00 kW

dedusting air quantity

收尘气体

: 500 m3/h

the liftable and lowerable belt conveyor,

with driving and return pulley, idlers, belt-supporting

structure made of steel plate construction, with central

drag bearing and front frame, plastic belt,

with gear motor and time belt drive with guard hood,

the lifting device with crank mechanism and light barrier

可升降的皮带输送机，包括驱动滚筒和尾轮，托辊，钢支架，头部框架，

塑胶皮带，减速电机驱动，带护罩，提升装置带曲柄机构和光垒

the dedusting hood (bag rejecting device),

made of steel plate construction, with dedusting spout

and inspection flap, withslit rubber apron at the

inlet and outlet

除尘罩（抛袋装置），钢支架，除尘口和检查盖板，在入口和出口处有

橡胶裙板

06.01 1 Intermediate funnels

中间溜槽workshop drawing

提供制作图

installed between rejecting device and

bag destroyer device, incl. dedusting spout

安装在抛袋装置和破包机之间，包括除尘口

07.00 1 Bag destroyer device for rejected bags

and separation of paper from material

破包机，用于分离被剔除的袋子和物料

technical data技术参数:

drive rotary cutter

回转切割器驱动

: 4.00 kW

dedusting air quantity

除尘风量

: 3,000 m3/h

drive screen drum : 1.10 kW

筛式滚筒

consisting of 包括：

the bag destroyer

with the round cutters placed on the rotating cutter block,

with flexible coupling and threephase motor

破包机，带有装在回转基座上的圆形刀片，带柔性联轴节和三相电机1 driving motor for the rotary cutter

1台用于切割器的电机

the rotary screen drum,

with 6° inclination,

open on both sides of the drum,

with outer rollers at the inlet side, in ball

bearings at the outlet side, driven by a

gear motor with flexible coupling

回转筛式滚筒，有6°的斜度，两端开放，在入口处有外置托辊，在出口段有滚珠轴承，由通过弹性联轴节连接的减速电机驱动

the steel plate housing,

with dust suction spout and big dimensioned maintenance and cleaning flaps

钢制壳体，有除尘口和大尺寸检修盖板

07.01 1 Intermediate funnel

中间溜槽workshop drawing

提供制作图

installed between bag destroyer device and screw conveyor, incl. paper rejecting chute 安装在破包机和螺旋输送机之间，包括出纸溜槽

07.02 1 Supporting structure

支撑框架workshop drawing

提供制作图

for bag destroying device, made out of sectional steel

construction, incl. maintenance platform

用于破包机，由型钢制成，带检修平台

08.00 1 Switch cabinet for ROTO-Packercontrol – RSC MEC4

RSC型回转包装机（配MEC4）电控柜

General data and information基本资料及信息:

Ambient temperatures

环境温度

: +5° C / + 40° C

Electric regulations电气标准: EN / VDE

Operational equipment /

components 控制设备/元件

: H&B standard H&B标准Documentation 文件: H&B standard H&B标准

Inscriptions 显示: english 英语

Painting涂漆: RAL 7035

each consisting of每台包括:

1 Control cabinet

Place of installation : ROTO Packer protective

安装位置 Sheating包装机保护罩

Degree of protection防护等级: IP 54 metal-enclosed

Width 宽度: 1,200 mm Height 高度: 2,200 mm (with 200 mm base) Base 底部: 400 mm

installed are安装了:

a) Incoming supply输入

1 master switch总开关

1 Emergency-stop system with safety relay

带安全继电器的急停系统

1 protective door system with safety relay

带安全继电器的保护门系统

1 power pack 24 V DC电源

1 current transformer电流互感器

1 multi meter万用表

b) Power Section电源部分

* ROTO Packer product feeding包装机喂料

- 1 Cement feeding system水泥进料系统

consisting of包括:

- 1 Flow control gate (pneumatic)流量控制阀（气动）

- 2 Aeration valve充气阀门

- 1 Relay contact, floating, for product request ON / OFF浮动继电

器触点，用于物料请求 ON/OFF

* ROTO Packer包装机

- 1 Power breaker电源开关

for feeding of ROTO Packer slip ring body包装机滑环体

- 1 ROTO Packer rotary drive, executed as包装机驱动

frequency converter drive with speed specified

by the Operator Terminal,通过操作面板上设定的速度变频驱动

* Automatic Bag Placer RADIMAT自动插袋机RADIMAT

- 1 Power breaker 25 A自动插袋机输入电源开关,

for feeding of the Automatic Bag Placer

* Bag discharge conveyor接包输送机

- 1 Discharge belt - belt drive卸包皮带驱动

- 1 Bag pile-up surveillance堵包监控

* Belt Plant皮带设备

- 1 Bag directing belt顺包皮带

- 1 Bag dedusting device清包装置

- 1 Check weigher feeding-in 220 V / AC校正秤电源

- 1 Bag rejecting system - belt drive丢包机皮带

- 1 Bag rejecting system - lifting drive丢包机提升装置

- 1 bag destroyer破包机

c) Control Section控制部分

with programmable controller带可编程控制器

Make 制造者: HAVER

Type型号: MEC 4

I/O digital modules

输入/输出模块

: 24V / DC isolated and short-circuit proof隔离，短路保护

d) Combination of Flashlight - Horn声光报警装置

24 V / DC, for separate triggering,

colour of collar = yellow, flash frequency 1 Hz

24 V / DC，分开触发。黄色，闪动频率1 Hz

- For optical and audible starting warning 光声启动警报

- For audible centralized fault indication 声响故障显示

- Installed at the control cabinet 安装在控制柜内

e) MEC 4 MainTerminal MEC 4主终端

For operation and monitoring of the entire

packing machine provided for the installation in the

front control cabinet (class of protection: IP65).

The HMI terminal is the central operating location. It enables communication between the entire machine and the operator. Using a comfortable and clear graphic display, the operator can undertake the necessary settings rapidly.

The MEC? 4 terminal is characterised by:

7” touch panel – one hand operation

Clearly laid out display

Intuitive operation

Robust, scratch-resistant glass surface

对整个包装线的操作和监控，安装在控制柜中（保护等级IP65）HMI终端用于中央操作。操作员可以快速地进行必要的设定：

7“触摸屏-单手操作

清晰的显示

操作方便

防划玻璃表面

PTB test certification

EC-type examination certification

OIML certification as to R 61-1

The control and switch cabinet is fully wired and tested in function with the equipment, as far as possible.

控制柜完成全部接线，并做了最大化的联机功能测试。

In case of special instruction we reserve the right of a

price correction.

假如有特殊的需要，我们保留价格修正的权力

09.00 1 Filter plant

收尘系统customer`s supply

客户提供

10.00 1 Compressed air system

压缩空气系统customer`s supply

客户提供

III. Consumer list

能耗表

required dedusting air

收尘空气需求量

: 1 x 300 m3/h 01.00 Cement feeding system

包装机喂料系统

:1 x 11,500 m3/h 02.00 HAVER ROTO-Packer

HAVER回转包装机

02.02 Set of guard plates : 1x 1,500 m3/h

保护屏风

: 1x 1,950 m3/h 04.00 Bag discharge belt conveyor

接包皮带输送机

04.01 Bag directing belt conveyor

: 1x 3,380 m3/h 顺包皮带输送机

: 1 x 500 m3/h 07.00 Bag rejecting device

丢包装置

08.00 Bag destroyer device

: 1 x 3,000 m3/h 破包机

required compressed air

压缩空气需求量

: 1 x 36.00 m3/h 02.00 HAVER ROTO-Packer

HAVER回转包装机

: 1 x 36,00 m3/h 02.04 RADIMAT

自动插袋机

Consumerlist 电机功率表

02.00 HAVER ROTO-Packer

HAVER回转包装机

: 1.50 kW

Packer rotation drive

包装机回转驱动

: 8 x 4.00 kW

impeller drive

立式叶轮驱动

02.04 RADIMAT

自动插袋机

drive empty bag magazine

: 0.25 kW

空袋盘驱动功率

: 2.50 kW

servo motor acceleration system

加速电机系统功率

04.00 Bag discharge belt conveyor

接包皮带输送机

Drive

: 1.10 kW

驱动

04.01 Bag directing belt conveyor

顺包皮带输送机

: 1.10 kW Drive

驱动

: 7.50 kW drive - bag dedusting device

清包机鼓风机驱动

05.00 Check weigher

校正称

: 0.75 kW Drive

驱动

06.00 Bag rejecting device

丢包装置

Drive

: 1.10 kW 驱动

: 3.00 kW Lifting drive

提升驱动

07.00 Bag destroyer device

破包机

: 4.00 kW Drive rotary cutter

回转切割器驱动

: 1.10 kW Drive screen drum

筛式滚筒