机械专业外文翻译
编号:毕业设计(论文)外文翻译(原文)学院:机电工程学院专业:机械设计制造及其自动化学生姓名:***学号: **********指导教师单位:机电工程学院指导老师:***职称:副教授2016年 6 月 1 日资料来源:文章名:INTEGRATION OF MACHINERY书刊名:《Digital Image Processing》作者:Y. Torres, J. J. Pavón, I. Nieto and J. A. Rodríguez出版社:武汉大学出版社,2004章节:2.4 INTEGRATION OF MACHINERY页码:P15~P18INTEGRATION OF MACHINERY(From ELECTRICAL AND MACHINERY INDUSTRY)ABSTRACTMachinery was the modern science and technology development inevitable result, this article has summarized the integration of machinery technology basic outline and the development background .Summarized the domestic and foreign integration of machinery technology present situation, has analyzed the integration of machinery technology trend of development.Key word:integration of machinery ,technology,present situation ,product t,echnique of manufacture ,trend of development0. Introduction modern science and technology unceasing development, impelled different discipline intersecting enormously with the seepage, has caused the project domain technological revolution and the transformation .In mechanical engineering domain, because the microelectronic technology and the computer technology rapid development and forms to the mechanical industry seepage the integration of machinery, caused the mechanical industry the technical structure, the product organization, the function and the constitution, the production method and the management system has had the huge change, caused the industrial production to enter into "the integration of machinery" by "the machinery electrification" for the characteristic development phase.1. Integration of machinery outline integration of machinery is refers in the organization new owner function, the power function, in the information processing function and the control function introduces the electronic technology, unifies the system the mechanism and the computerization design and the software which constitutes always to call. The integration of machinery development also has become one to have until now own system new discipline, not only develops along with the science and technology, but also entrusts with the new content .But its basic characteristic may summarize is: The integration of machinery is embarks from the system viewpoint, synthesis community technologies and so on utilization mechanical technology, microelectronic technology, automatic control technology, computer technology, information technology, sensing observation and control technology, electric power electronic technology, connection technology, information conversion technology as well as software programming technology, according to the system function goal and the optimized organization goal, reasonable disposition and the layout various functions unit, in multi-purpose, high grade, redundant reliable, in the low energy consumption significance realize the specific function value, and causes the overall system optimization the systems engineering technology .From this produces functional system, then becomes an integration of machinery systematic or the integration of machinery product. Therefore, "integration of machinery" covering "technology" and "product" two aspects .Only is, the integration of machinery technology is based on the above community technology organic fusion one kind of comprehensive technology, but is not mechanical technical, the microelectronic technology as well as other new technical simple combination, pieces together .This is the integration of machinery and the machinery adds the machinery electrification which the electricity forms in the concept basic difference .The mechanical engineering technology has the merely technical to develop the machinery electrification, still was the traditional machinery, its main function still was replaces with the enlargement physical strength .But after develops the integration of machinery, micro electron installment besides may substitute for certain mechanical parts the original function, but also can entrust with many new functions, like the automatic detection, the automatic reduction information, demonstrate the record, the automatic control and the control automatic diagnosis and the protection automatically and so on .Not only namely the integration of machinery product is human's hand and body extending, human's sense organ and the brains look, has theintellectualized characteristic is the integration of machinery and the machinery electrification distinguishes in the function essence.2. Integration of machinery development condition integration of machinery development may divide into 3 stages roughly.20th century 60's before for the first stage, this stage is called the initial stage .In this time, the people determination not on own initiative uses the electronic technology the preliminary achievement to consummate the mechanical product the performance .Specially in Second World War period, the war has stimulated the mechanical product and the electronic technology union, these mechanical and electrical union military technology, postwar transfers civilly, to postwar economical restoration positive function .Developed and the development at that time generally speaking also is at the spontaneous condition .Because at that time the electronic technology development not yet achieved certain level, mechanical technical and electronic technology union also not impossible widespread and thorough development, already developed the product was also unable to promote massively. The 20th century 70~80 ages for the second stage, may be called the vigorous development stage .This time, the computer technology, the control technology, the communication development, has laid the technology base for the integration of machinery development . Large-scale, ultra large scale integrated circuit and microcomputer swift and violent development, has provided the full material base for the integration of machinery development .This time characteristic is :①A mechatronics word first generally is accepted in Japan, probably obtains the quite widespread acknowledgment to 1980s last stages in the worldwide scale ;②The integration of machinery technology and the product obtained the enormous development ;③The various countries start to the integration of machinery technology and the product give the very big attention and the support. 1990s later periods, started the integration of machinery technology the new stage which makes great strides forward to the intellectualized direction, the integration of machinery enters the thorough development time .At the same time, optics, the communication and so on entered the integration of machinery, processes the technology also zhan to appear tiny in the integration of machinery the foot, appeared the light integration of machinery and the micro integration of machinery and so on the new branch; On the other hand to the integration of machinery system modeling design, the analysis and the integrated method, the integration of machinery discipline system and thetrend of development has all conducted the thorough research .At the same time, because the hugeprogress which domains and so on artificial intelligence technology, neural network technology and optical fiber technology obtain, opened the development vast world for the integration of machinery technology .These research, will urge the integration of machinery further to establish the integrity the foundation and forms the integrity gradually the scientific system. Our country is only then starts from the beginning of 1980s in this aspect to study with the application .The State Council had been established the integration of machinery leading group and lists as "863 plans" this technology .When formulated "95" the plan and in 2010 developed the summary had considered fully on international the influence which and possibly brought from this about the integration of machinery technology development trend .Many universities, colleges and institutes, the development facility and some large and middle scale enterprises have done the massive work to this technical development and the application, does not yield certain result, but and so on the advanced countries compared with Japan still has the suitable disparity.3. Integration of machinery trend of development integrations of machinery are the collection machinery, the electron, optics, the control, the computer, the information and so on the multi-disciplinary overlapping syntheses, its development and the progress rely on and promote the correlation technology development and the progress .Therefore, the integration of machinery main development direction is as follows:3.1 Intellectualized intellectualizations are 21st century integration of machinery technological development important development directions .The artificial intelligence obtains day by day in the integration of machinery constructor's research takes, the robot and the numerical control engine bed intellectualization is the important application .Here said "the intellectualization" is to the machine behavior description, is in the control theory foundation, the absorption artificial intelligence, the operations research, the computer science, the fuzzy mathematics, the psychology, the physiology and the chaos dynamics and so on the new thought, the new method, simulate the human intelligence, enable it to have abilities and so on judgment inference, logical thinking, independent decision-making, obtains the higher control goal in order to .Indeed, enable the integration of machinery product to have with the human identical intelligence, is not impossible, also is nonessential .But, the highperformance, the high speed microprocessor enable the integration of machinery product to have preliminary intelligent or human's partial intelligences, then is completely possible and essential.In the modern manufacture process, the information has become the control manufacture industry the determining factor, moreover is the most active actuation factor .Enhances the manufacture system information-handling capacity to become the modern manufacture science development a key point .As a result of the manufacture system information organization and structure multi-level, makes the information the gain, the integration and the fusion presents draws up the character, information measure multi-dimensional, as well as information organization's multi-level .In the manufacture information structural model, manufacture information uniform restraint, dissemination processing and magnanimous data aspects and so on manufacture knowledge library management, all also wait for further break through.Each kind of artificial intelligence tool and the computation intelligence method promoted the manufacture intelligence development in the manufacture widespread application .A kind based on the biological evolution algorithm computation intelligent agent, in includes thescheduling problem in the combination optimization solution area of technology, receives the more and more universal attention, hopefully completes the combination optimization question when the manufacture the solution speed and the solution precision aspect breaks through the question scale in pairs the restriction .The manufacture intelligence also displays in: The intelligent dispatch, the intelligent design, the intelligent processing, the robot study, the intelligent control, the intelligent craft plan, the intelligent diagnosis and so on are variousThese question key breakthrough, may form the product innovation the basic research system. Between 2 modern mechanical engineering front science different science overlapping fusion will have the new science accumulation, the economical development and society's progress has had the new request and the expectation to the science and technology, thus will form the front science .The front science also has solved and between the solution scientific question border area .The front science has the obvious time domain, the domain and the dynamic characteristic .The project front science distinguished in the general basic science important characteristic is it has covered the key science and technology question which the project actual appeared.Manufacture system is a complex large-scale system, for satisfies the manufacture system agility, the fast response and fast reorganization ability, must profit from the information science, the life sciences and the social sciences and so on the multi-disciplinary research results, the exploration manufacture system new architecture, the manufacture pattern and the manufacture system effective operational mechanism .Makes the system optimization the organizational structure and the good movement condition is makes the system modeling , the simulation and the optimized essential target .Not only the manufacture system new architecture to makes the enterprise the agility and may reorganize ability to the demand response ability to have the vital significance, moreover to made the enterprise first floor production equipment the flexibility and may dynamic reorganization ability set a higher request .The biological manufacture view more and more many is introduced the manufacture system, satisfies the manufacture system new request.The study organizes and circulates method and technique of complicated system from the biological phenomenon, is a valid exit which will solve many hard nut to cracks that manufacturing industry face from now on currently .Imitating to living what manufacturing point is mimicry living creature organ of from the organization, from match more, from growth with from evolution etc. function structure and circulate mode of a kind of manufacturing system and manufacturing process.The manufacturing drives in the mechanism under, continuously by one's own perfect raise on organizing structure and circulating mode and thus to adapt the process of[with] ability for the environment .For from descend but the last product proceed together a design and make a craft rules the auto of the distance born, produce system of dynamic state reorganization and product and manufacturing the system tend automatically excellent provided theories foundation and carry out a condition .Imitate to living a manufacturing to belong to manufacturing science and life science of\"the far good luck is miscellaneous to hand over\", it will produce to the manufacturing industry for 21 centuries huge of influence .翻译机电一体化摘要机电一体化是现代科学技术发展的必然结果,本文简述了机电一体化技术的基本概要和发展背景。
外文翻译-机械加工表面质量
机械专业外语文献翻译系别专业班级学生姓名学号日期The Surface Quantity While Machine ProcessesA.the machine processes the surface quantity to use the influence of the function to the machine(A)The surface quantity to bear to whet the sexual influence1. Rough degree of surface to bear to whet the sexual influenceThe rough degree of surface is very big to the influence that the spare parts surface wear away.Say a value of surface generally more small, it wears away sex more good.But rough degree of surface the value is too small, lubricant not easy storage, contact of the noodles easy occurrence the member glues to connect, wearing away to increase on the contrary.Therefore, the rough degree that contact face have a the best value, it is worth to have something to do with the work circumstance of the spare parts, working to carry the lotus enlargement, wore away the quantity aggrandizement in the early years, rough degree of surface the best value also enlargement.2. The surface is cold to make to harden to bear to whet the sexual influenceProcess the surface cold to make to harden to make rub the vice- surface layer the metals of show minute details the degree of hardness exaltation, past can make bear to whet the sex exaltation generally.But is also not cold to make to harden the degree more high, bear to whet sex more high, this is because excessively cold make to harden and will cause the excesssive loose of the metals organization loose, even appear the crack and surface layer metals peeling off, make bear to whet sex to descend.(B)The surface influence of the quantity upon the tired strengthThe tired breakage that metals produce after be subjected to hand over to change to carry the lotus function usually takes place under the cold and hard layer of the spare parts surface and surfaces, therefore the surface quantity of the spare parts affects to the tired strength very greatly.1. The surface influence of the rough degree upon the tired strengthAt hand over to change to carry the lotus function under, the surface part of the cave valley of the rough degree causes easily should the dint concentration, produce the tired crack.A value of surface is more big, the crackle of the surface is more deep, the crackle bottom radius is more small, the anti- tired breakage bottom ability is more bad.2. Remaining dint, cold make to harden to the influence of the tired strengthRemaining dint is very big to the spare parts influence of the tired strength.The surface layer remaining pull should the dint will make tired crack extend, accelerating the tired breakage;But the surface layer remaining should the dint can keep tired crack from expand, defer tired breakage of creation.Surface the cold and hard general companion contain remaining of should the creation of the dint, can keep the crack creation from combine the arrestment already has the crack to expand, to raise the tired strength beneficial.(C) the surface quantity to bear the eclipse influenceThe spare parts bears the eclipse to be decided by the rough degree of surface to a large extent.A value of surface is more big, accumulating the causticity material in the then cave valley more many.The anti- eclipse is more bad.Remaining of the surface layer pull should the dint will produce should the dint decay to open the rift , lower the spare parts to bear to whet sex, but Residual stress press should the dint then can prevent°from should dint decay open the rift .(D)The surface quantity to match with the influence of the quantityA size for be worth of surface will affect the match quantity of the match surface.Match with for the cleft, a value conference make wear away the enlargement, the cleft enlarge, the match property that break the request.For lead the over match, assemble process in a the convex peak of part of surfaces is push even, actual lead the amount of over let up, lowering the match the conjunction strength of the a.B. the influence surface factor of the rough degree(A)Slice to pare to process to affect the surface factor of the rough degree1. The knife has several shapes to reply to reflect2. The property of a material of work3. Slice to pare the dosage(B)Whet to pare to process to affect the surface factor of the rough degreeThe influence whets to pare the rough main factor of surface to have: The degree of hardness, emery wheel of a degree, emery wheel of the emery wheel fix whole, whet to pare the speed and whet to pare the path to enter to whet number of times, the work a circumference for quantity and light to enter to the speed and stalks to enter to the quantity and cool off the lubrication liquid.C. affect the factor of process the surface layer physics machine functionIn slice pare process, the work piece because of being subjected to slice to pare the dint and slice the function of pare the heat, make the physics machine the function creation of the surface layer metals change, the variety of the most is variety and Residual stress s that the variety, gold that the surface layer metals shows minute details the degree of hardness organizes mutually should the creation of thedint.Because whetting to pare to process the mold produce transforms and slices to pare the hot ratio knife blade to slice to pare serious, as a result whet to pare to process to process behind the surface layer variety of above-mentioned three physicses machine function and would be very big.(A)The surface layer is cold to make the hardening1. Cold make to hardenThe machine processes the process in because of slicing to pare the output mold of the dint function to transform, make the Crystal grain space distort, mutation, a creation shears to slice to slip to move, grain of Crystal grain drive make longer to turn with fiber, even broken up, these would make the surface layer metals of degree of hardnesses and strength raise, this kind of phenomenon be called cold make thehardening.( or be called to enhance)The result that the surface layer metals enhance, will enlarge the resistance that metals transform, let up the mold of the metals, the physical property of the metals also will take place the variety.2. Affect cold main factor that make to hardenSlice to pare a radius of the blade bluntness to enlarge, to the squeeze of the surface layer metals function to build up, the mold transforms to turn worse, causing the cold and hard to build up.After knife have the knife faces to wear away the aggrandizement, empress the knife face with is process surface of friction turn worse, the mold transform the aggrandizement, causing the cold and hard to build up.Slice to pare the speed aggrandizement, the knife has to shorten with function time of the work piece, making mold transform expand the depth to let up, the cold and hard layer depth let up.After slicing to pare the speed aggrandizement, slice to pare the heat on a surface of work layer of function time also shorten the joy, will make the cold and hard degree increment.Enter to enlarge for quantity, slice to pare the dint to also enlarge, surface layer the mold of the metals transforms to turn worse, the cold and hard function strengthen.The mold of a material of work is more big, the cold and hard phenomenon is more serious.(B)The surface layer remaining should dint1. Produce remaining of should the reason of the dinta. Slice to pare have the mold to transform the occurrence in process the surface metals layer, make the metal ratio of surface permit the enlargement.Because the mold transform only creation in the surface layer metals, but the ratio of the surface layer metals permits the aggrandizement, the physical volume inflation, the mile layer that want to be subjected to connect with each other with it inevitably metals of arrestment, so produced in the surface metals layer Remaining dint, but produce the remaining to pull in in the layer metals should dint.b. Slice to pare to process medium, slice and pare the area and there will be to slice to pare the hot creation in great quantities.c. The different gold organizes the density of have the dissimilarity mutually, also having the different ratio to permit.If the surface layer metals produced the variety that gold mutually organize, the variety that the surface layer metals compares to permit want to be subjected to by all means with its the bar of the base body metals for connect with each other, as a result there is Remaining dint creation.2. The end work preface of main work surface of spare parts processes the choice of methodThe end work preface of main work surface of spare parts processes the method to choose to the pass importance, because the end work preface is should work remaining of surface leave should the dint will affect the usage function of the machine parts directly.Choose the main end work preface of surface of work of spare parts processes the method, must consider the concrete work condition and possible breakage forms of the surface of main work of that spare partses.At hand over to change to carry the lotus function under, superficially partial tinyview crack of machine parts, meeting because of pull should the function of the dint make living at first the crack extension, causing spare parts split finally.The spare parts resists from the exaltation tired breakage of angle consider, the end work preface of that surface shoulds choose and can produce the remaining to press in that surface should the dint process the method.机械加工表面质量A、机械加工表面质量对机器使用性能的影响(A)表面质量对耐磨性的影响1. 表面粗糙度对耐磨性的影响表面粗糙度对零件表面磨损的影响很大。
机械专业毕业设计外文翻译--什么是液压
What is Hydraulic?A complete hydraulic system consists of five parts, namely, power components, the implementation of components, control components, no parts and hydraulic oil. The role of dynamic components of the original motive fluid into mechanical energy to the pressure that the hydraulic system of pumps, it is to power the entire hydraulic system. The structure of the form of hydraulic pump gears are generally pump, vane pump and piston pump. Implementation of components (such as hydraulic cylinders and hydraulic motors) which is the pressure of the liquid can be converted to mechanical energy to drive the load for a straight line reciprocating movement or rotational movement. Control components (that is, the various hydraulic valves) in the hydraulic system to control and regulate the pressure of liquid, flow rate and direction. According to the different control functions, hydraulic valves can be divided into the village of force control valve, flow control valves and directional control valve. Pressure control valves are divided into benefits flow valve (safety valve), pressure relief valve, sequence valve, pressure relays, etc.; flow control valves including throttle, adjusting the valves, flow diversion valve sets, etc.; directional control valve includes a one-way valve , one-way fluid control valve, shuttle valve, valve and so on. Under the control of different ways, can be divided into the hydraulic valve control switch valve, control valve and set the value of the ratio control valve. Auxiliary components, including fuel tanks, oil filters, tubing and pipe joints, seals, pressure gauge, oil level, such as oildollars. Hydraulic oil in the hydraulic system is the work of the energy transfer medium, there are a variety of mineral oil, emulsion oil hydraulic molding Hop categories.Hydraulic principleIt consists of two cylinders of different sizes and composition of fluid in the fluid full of water or oil. Water is called "hydraulic press"; the said oil-filled "hydraulic machine." Each of the two liquid a sliding piston, if the increase in the small piston on the pressure of a certain value, according to Pascal's law, small piston to the pressure of the pressure through the liquid passed to the large piston, piston top will go a long way to go. Based cross-sectional area of the small piston is S1, plus a small piston in the downward pressure on the F1. Thus, a small piston on the liquid pressure to P = F1/SI,Can be the same size in all directions to the transmission of liquid. "By the large piston is also equivalent to the inevitable pressure P. If the large piston is the cross-sectional area S2, the pressure P on the piston in the upward pressure generated F2 = PxS2Cross-sectional area is a small multiple of the piston cross-sectional area. From the type known to add in a small piston of a smaller force, the piston will be in great force, for which the hydraulic machine used to suppress plywood, oil, extract heavy objects, such as forging steel.History of the development of hydraulicAnd air pressure drive hydraulic fluid as the transmission is made according to the 17th century, Pascal's principle of hydrostatic pressure to drive the development of an emerging technology, the United Kingdom in 1795 Joseph (Joseph Braman ,1749-1814), in London water as a medium to form hydraulic press used in industry, the birth of the world's first hydraulic press. Media work in 1905 will be replaced by oil-water and further improved.World War I (1914-1918) after the extensive application of hydraulic transmission, especially after 1920, more rapid development. Hydraulic components in the late 19th century about the early 20th century, 20 years, only started to enter the formal phase of industrial production. 1925 Vickers (F. Vikers) the invention of the pressure balanced vane pump, hydraulic components for the modern industrial or hydraulic transmission of the gradual establishment of the foundation. The early 20th century Constantine (G • Constantimsco) fluctuations of the energy carried out by passing theoretical and practical research; in 1910 on the hydraulic transmission (hydraulic coupling, hydraulic torque converter, etc.) contributions, so that these two areas of development.The Second World War (1941-1945) period, in the United States 30% of machine tool applications in the hydraulic transmission. It should be noted that the development of hydraulic transmission in Japan than Europe and the United States and other countries for nearly 20 years later. Before and after in1955, the rapid development of Japan's hydraulic drive, set up in 1956, "Hydraulic Industry." Nearly 20 to 30 years, the development of Japan's fast hydraulic transmission, a world leader.Hydraulic transmission There are many outstanding advantages, it is widely used, such as general workers. Plastic processing industry, machinery, pressure machinery, machine tools, etc.; operating machinery engineering machinery, construction machinery, agricultural machinery, automobiles, etc.; iron and steel industry metallurgical machinery, lifting equipment, such as roller adjustment device; civil water projects with flood control the dam gates and devices, bed lifts installations, bridges and other manipulation of institutions; speed turbine power plant installations, nuclear power plants, etc.; ship deck crane (winch), the bow doors, bulkhead valves, such as the stern thruster ; special antenna technology giant with control devices, measurement buoys, movements such as rotating stage; military-industrial control devices used in artillery, ship anti-rolling devices, aircraft simulation, aircraft retractable landing gear and rudder control devices and other devices.什么是液压?一个完整的液压系统由五个部分组成,即动力元件、执行元件、控制元件、无件和液压油。
机械专业毕业设计外文翻译12
Development of a high-performance laser-guided deep-holeboring tool: optimal determination of reference origin for precise guidingAbstractA laser-guided deep-hole boring tool using piezoelectric actuators was developed to prevent hole deviation. To extend the depth o controll able boring further, the following were improved. The tool’s guiding error, caused by misalignment of the corner cube prism and the mirror in the optical head from the spindle axis, was eliminated using an adjustment jig that determined the reference origins of the two position-sensitive detectors (PSDs) precisely. A single-edge counter-boring head is used instead of the double-edge head used up to now The former was thought to be better in attitude control than the latter. A new boring bar, which was lower in rigidity and better in Controllability of tool attitude, was used. Experiments were conducted to examine the performance of the new tool in detail and to determin its practical application, using duralumin (A2017-T4) workpieces with a prebored 108-mm diameter hole. The experiments were performed with a rotating tool–stationary workpiece system. Rotational speed was 270 rpm and feed was 0.125 mm/rev. Tool diameter was 110 mm Asaresult,controlled boring becomes possible up to a depth of 700 mm under the stated experimental conditions.700 mm is the maximum machinable length of the machine tool. The tool can be put to practical use.Keywords: Deep hole-boring; Adaptive control; Laser application1.IntroductionTo bore a precise straight hole, a deep-hole boring tool should be guided toward a target. From this point of view, the laser-guided deep-hole boring tool was developed [1–6]. The latest tool using piezoelectric actuators could be guided to go straight toward the target,despitedisturbances up to a depth of 388 mm [6].In the present paper, before the performance of the tool is examined, the following points are improved to extend the depth. The tool’s guiding error, caused by misalignment of the corner cube prism and the mirror in the optical head from the spindle axis, is eliminated using a jig that deter- mines the reference origins of the two position-sensitive detectors (PSDs) precisely. A single-edge counter-boring head is used instead of the double-edge head used up to now. The former is thought to be better in attitude control than the latter. A new boring bar, which is 15% lower in both bending and torsional rigidity and which is better in controllability of tool attitude, is used.2. Experimental apparatusFigs. 1 and 2 show the tool head and the experimental apparatus, respectively [6]. The head is the same as that used in experiments up to now. One cutting edge of the double-edge counter-boring head is replaced by a guide pad,And six guide pads are removed[4].By removal of the guide pads, cutting oil is supplied better between the other guide pads and hole wall. The tool head consists of an optical head, a counter-boring head, piezoelectric actuators, and an actuator holder (Fig. 1). The optical head is attached to the front surface of the counter-boring head through an adjust- ment jig. The actuator holder is connected to a rotation stopper 14 behind the tool head by two parallel plates of phosphor bronze 6 (Fig. 2). A laser source 11, and PSDs 9, 10 are set in front of the tool. The rectangular coordinates XAnd Y are set on a plane perpendicular to the spindle rotation axis(Z-axis).The optical distancebetween a dichroic mirror in the optical head and PSD 10 for measuring tool inclina- tion is 2,040 mm [2].3. Method for detection of tool position and its inclinationFig. 3 shows the method used for measuring the tool position and its inclination. The laser beam, radiated from an argon laser, reaches the dichroic mirror 6 through the beam expander 5 and the half mirror 1. The dichroic mirror separates the two beams of wavelengths 514 nm (green) and 488 nm (blue). The green beam for measuring tool position passes through the dichroic mirror 6 and reachesthe corner cube prism 8. The reflected beam passes again through 6 and is deflected by the half mirror 1 toward dichroic mirror 2. By passing through the dichroic mirror 2, it reaches the PSD 9 used for measuring tool position. The blue beam for measuring tool inclination reaches the dichroic mirror 7 with an angle of incidence equal to 0°. The dichroic mirror 7 reflects the blue beam and trans- mits parts of the green beam, which are not completelyseparated by the dichroic mirror 6. The returning beam from the dichroic mirror 7 is deflected by the mirrors 6, 1, and 2, then passing through the dichroic mirror 4, and reaches the PSD 10 for measuring tool inclination. Re- flective characteristics of dichroic mirror 4 differs from that of dichroic mirror 7.4. Acquisition of data for controlling the toolData for tool attitude control are acquired from the two PSDs for tool position and its inclination every rotation of the counter-boring head. Until now, outputs of the two PSDs (measuring tool position and its inclination) some- times did not correspond well to the measured hole devia- tion. To determine what causes this, the following is exam- ined. The tool head with the optical head is supported by two V-blocks and is aligned on the Z-axis at the same longitudinal position as in the experiment. Then, the laser beam is radiated, and the optical head is rotated manually.Fig. 4 shows variations of outputs of two PSDs with encoder pulse during one rotation of the optical head fixed on the counter-boring head. Theoretically, outputs of two PSDs are constant during one rotation of the optical head corresponding to a 1,400 pulse of output of an encoder. Changes of X- and Y-outputs of tool position are caused by change of darkness of the laser spot because of interference and polarization of the laser beam. Changes of X- and Y- outputs of tool inclination are caused by inclination of the reflecting mirror in the optical head from the Z-axis. From the last experiment [6] on, tool position and its inclination are measured at rotational pulse position 700, where the brightness of the two PSDs are preferable at the same time.5. Misalignment of the optical parts in the optical headEven if the laser source and the PSDs for tool position and its inclination are aligned on Z-axis, hole deviation appeared. To discover its cause, the misalignment of the corner cube prism and inclination of reflecting mirror in the optical head from the Z-axis are examined.Fig. 5 shows all cases of alignment errors. Fig. 5(a) shows that the corner cube prism and the reflecting mirror are precisely aligned on the Z-axis. Figs. 5(b) and 5(c) are, the cases in which the corner cube prism is displaced by and the reflecting mirror is inclined byfrom the Z-axis, respectively.IncaseofFig.5(d),errorsofFigs.5(b)and(c) occur together. Fig. 5(e) shows the case when the optical head is inclined byduring the setup of the counter-boring head. Fig. 5(f) is the worst case, when all errors occur together. These errors cannot be eliminated by conventional adjustment. Therefore a new guiding strategy is developed to ensure that the tool can be guided straight, even if errors should occur.6. Optimal setup of reference origin for precise guidingFig. 6 shows the optimal setup method of reference origins. The laser source is aligned on the Z-axis [Fig. 6(a)] [6]. The optical head is fixed to the front surface of a cylindrical alignment jig through an adjustment jig. The alignment jig is inserted into the guide bush, which is fixed on a machine table, and the centers of both alignment jig and the optical head are aligned on Z-axis. Then the laser beam is radiated. Reflected beams reach the PSDs for tool position and its inclination. When the cylinder is rotated by hand, the rotational position, at which the output is most reliable, can be found. Next, the PSDs are moved until the spots lie at their centers. This position corresponds to the pulse position 700 of the encoder. The centers are reference origins for tool position and its inclination.At this rotational position,the optical head is fixed to the counter-boring head using the adjustment jig [Fig.6(b)].When the control starts, the tool head follows the alignment jig’s axis.7. Mechanism of tool displacementFig. 7 shows the mechanism of tool displacement. Fig. 7(a) shows the normal cutting condition [7]. The cutting force P is acting on the cutting edge and is counterbalanced by the guide pads. Fig. 7(b) shows the case where the tool is to correct for a deviation. A chain double-dashed line shows the hole wall before correction of hole deviation. A Directed line shows the direction of the correction.When the tool is controlled to incline toward the direction of the directed line, a cutting edge set ahead of the guide pads overcuts the hole wall. When the guide pad on the opposite side comes to the position of the overcutting zone, the cutting edge leaves a noncutting zone on the hole wall Opposite the overcutting zone.As a result,tool shifts toward the direction of the directed line.In the case of double-edge counter-boring head, the cut- ting force acting on one cutting edge is balanced by the force that acts on the other cutting edge [7]. As a result, the head is easy to vibrate, and the mechanism of tool displace- ment does not function well.Form: Precision Engineering 24 (2000) 9–14 开发高性能的激光制导deep-holeboring工具:最佳测定参考来源精确指导摘要激光制导深孔钻具使用压电致动器是防止孔偏差。
机械专业外文文献翻译--论药品包装机械的概念设计
中英文翻译原文:Comment on medicines and chemical reagents package machineryconceptual designIn recent years, Carry out GMP (medicines and chemical reagents produces specifications of quality) attestation system because of sustained our country economic situation rise and country to pharmacy industry mandatory. Medicines and chemical reagents package machinery has got quite great progress. The new product increases by gradually. Engineering level has had very big improvement. But be returning very big gaps back to existence compared with international standards. Level being close to 60%'s product cannot to reach upper developed country century eighties. Large-scale advanced equipment is dependent on entrance mainly. Low our country medicines and chemical reagents package machinery engineering level is that the design designing personnel low level from our country enterprise arouses to a great extent.One, our country medicines and chemical reagents package machinery current situation analysesOur country medicines and chemical reagents package machinery still has bigger gap compared with advanced international level. What time is insufficient on domestic medicines and chemical reagents package machinery design under main existence1) Backward domestic mechanical performance medicines and chemical reagents package machinery mostly, accuracy low velocity, is slow, stationarity dispatches package machinery travel process to contain large amount of dyadic complicated intermittence motion. Come to come true mainly from the cam, the connecting rod. But, many design that the personnel is unable to require that the independence designs the parameter calculating cam bar linkage kinematics and dynamics according to job cycle picture and accuracy. Be only the surveying and mapping carrying out a piecemeal that the abroad model machine cam connecting rod part is dismantled down simplely. Bring about actuating mechanism error is very big. That domestic medicines and chemical reagents package machinery runs speed mostly is more general than hanging down according to cutting frequency if the aluminium moulds bubble coverpacker's for 100 one 300 mins, full-automatic medicine box packer dress box speed 50- 200 boxes/ ms in. But, on the international, the advanced aluminium moulds rushing steeping cover packer cutting frequency be able to reach 600 mins. Full-automatic medicine box packer dress box speed is able to reach 600 ~ 800 box/ mins. Not only working speed of domestic medicines and chemical reagents package machinery is slow. And, the partner has bigger noise.2) Is under the control of horizontal backward. Domestic medicines and chemical reagents package machinery controls low, automation of level difference mostly , the malfunction leads height. (Main package machinery finger box dress controls domestic medicines and chemical reagents with drinking wine holding machinery with) adopt PLC to do a scene mostly. But, advanced medicines and chemical reagents package machinery realizes supervisory control abroad mostly from computer system. Under the control of horizontal relatively backward. Great majority domestic medicines and chemical reagents package machinery automation sex is relatively poor. Adopt a single to produce a pattern first commonly. The full-automatic production line is few. Two is that full-automation works cannot to achieve. Require that the manpower feeds in raw material. Hand movement enchases. If in a little paper box packer, Page, paper box all needs medicine board , specifications paper to move charging personally. And require specially-assigned person to pay attention to if specifications, medicine board, paper box already finish using at any time. Happen to avoid bringing about machine racing or bringing about incomplete specifications, medicine board, and medicine box phenomenon. Other, domestic medicines and chemical reagents package mechanic failure rates are higher. Control a component (if the relay, electromagnetic valve, contactor, breaker etc.) etc. are often easy to damage. Halt also to frequently occur the malfunction.3) Functions are unitary, expansion sex is bad. Medicines and chemical reagents package machinery is that the form designs that specifically for specially appointed package. The general specification range inner in regulation is adjustable. But, a lot of our country medicines and chemical reagents package machinery considers insufficiency when designing that. Be not that reforming going a step further sets apart sufficient space. Cause the machinery designing that to be able to only adapt to the form board in several kinds simplicities. Change not adapting to wrapping material or the form board dimension. Fit in with even. The package finished product mass giving birth to a child is neither nice.4) Considers deficiency synthetically. Resource does not fully utilize. Our country medicines and chemical reagents there exists the chaos phenomenon in package machinery design. A lot of machinery designs that the personnel drags to the electric motor moving the synchrony technology, the servo drive technology do not knows. The problem simple electrical equipment available is resolved uses complicated mechanism to come to come true but. Some though the control organ works to come having adopt the synchrony electric motor to wait for a device. But choose block of wood ding-dang. The maximum having brought about resource not only wastes this condition. And make machinery function designing that low.5) Model is inflexible. Model seldom considering machinery time medicines and chemical reagents of our country package machinery design. Many machine molding that the manufacturer produces is not beautiful do not have model even. Give person feeling to rigid, to inflexible, not to have vigor. A few medicine box packers are middle. The nut all assembles screw on the machine outside board. But, the oil cup and flow nipple that a little lubrication uses also can be seen everywhere. Be stained fully with a greasy dirt easy to use machine everywhere time oiling. Impression is rough to person. No beautiful.Two, medicines and chemical reagents package machinery conceptual design contentPeople long-term study passes. Define conceptual design being: "Have been ascertaining the mission queen. Pass abstract-relation. Design the function structure. Explore appropriate effect principle and their combination waiting. Ascertain out basic finding the solution approach. Reach find the solution scheme. This part of the conceptual design designing that the job is called conceptual design is referred to make the queen who designs purpose and now has condition clear. The designer searches for many-sided knowledge. Analysis abstracts the solution on generating dyadic broad frame significance the day after tomorrow. Medicines and chemical reagents package machinery conceptual design demands according to each product life cycle stages. Carrying out the product function creates , the function breaks up as well as the function and son are functional physical design: That conception and systematization carrying out the scheme satisfying the operating principle that the function and structure demand finding the solution and carrying out the operating principle carrier realizing the function structure's design the conceptual design process is that one finds the solution realizing a function's , satisfies the various technologyand various there existing in economic target's , possibility scheme well ultimate for sure synthetically optimum scheme process. The conceptual design effect embodies in the product design early phase stage mainly. Chief architect is based on functional need of product but primitive conception and impulsion sprouting out form the product main body frame. And, it responds to every main module and module including. In order to accomplishing overall layout and the exterior, the first step designs that. And then carry out the optimization appraising a sum. Ascertain the overall design plan. Design that the personnel carries out the chief architect design thought going to designing middle concretely again from every part. Detail designs realization. The conceptual design putting medicines and chemical reagents package machinery into practice demands to design that the personnel reinforces the cognition to medicines and chemical reagents package first. Deepen the connotation understanding medicines and chemical reagents packages. Introduce modern package idea. Be in line with the international conventions actively. Modern package is to ensure the product safety not only. Make product transportation convenient. And be getting up propagate, environmental protection, defends against false. Attractive looks waits for the many-sided effect. Wrap up contents additional information. The medicines and chemical reagents package machinery design personnel should show solicitude for development of package system closely. Go deep into the handicraft studying package. Know demand of development of wrapping material and the person to machinery product very well. Only when such ability designs that out satisfy the high tone machinery product that the consumer demands. Medicines and chemical reagents package machinery conceptual design content has mainly:1) Makes the design mission clear. Be ready for feasibility analysis. The designer designs initial stage working in being in progress. Respond to the feasibility considering a product sufficiently. One aspect is the marketplace thinking. Include the production marketing, product raw material, the fabricating cost thinking: Another aspect is thinking that the product processes. Include thinking now having a working ability, processing handicraft, processing the function and periphery supporting industry. Periphery supporting environment thinking points to the local enterprise working ability mainly processes level, heat treatment handicraft and the infrastructural facilities construction etc.2) Function design. Great majority our country medicines and chemical reagents package machinery is the same kind model copying to abroad. But peculiar nationalconditions because of our country existence. Must carry out appropriate reforming on the product. To satisfy request of our country. But fault blindly copy blindly. The machinery designing that is packed in, irrigates the dress function outside except needing to satisfy a box. We must consider the additional function packing machinery. If in package box should add a counting cup. The medicine spoon waits an utensil down. Be put into use with convenience of customers. In machine, kind of aspect developing can design comparatively advanced machinery. If sterile pack machinery, the package machinery retaining freshness etc.Can develop the corollary equipment selling complete sets of equipment and the post-processing at reduced prices in the medicines and chemical reagents package front.3) Functions decomposition. Medicines and chemical reagents package machinery belongs to the integration of machinery with electronics product. Should consider every function all round time design. Sort Er Yan. The medicines and chemical reagents package machinery function may divide 3 major parts being that organization moves, monitors biography feel, the information processing and controlling a function basically. The function subdivides organization motion according to may not kind with machine , packer may be molding , heat-seal , pressure trace mark, according to cutting 4 big functions if the aluminum moulds bubble cover. But, paper box package machinery may be that the box opens, paper box transfers, breaks tongue , functions such as inserting tongue , flattening and putting a batch number up mark poison board under paper folding, deducing paper feed. Want to consider machinery lubrication, safe functions such as running, packing hygiene of machinery too in the process of design. This demands the technology designing that the personnel considers detecting sufficiently. Brightness, machine, electricity integration technology, computer art. Intersection between the pneumatic technology, the logistics technology connection.4) Organization is designed. Be to realize the predetermined function. We need to use different organization. This needs the part synthesizing each considering a complete machine among one process. Use the product designing that while satisfying the usage request. Structure is simple, pragmatic. Medicines and chemical reagents package machinery organization designs time. Respond to the principle choosing appropriate organization motion and constituting. Think sufficiently to realize what specially appointed motion needs organization. If cam organization. Bar linkage. Cam bar linkage. Respond to the technology wielding separation drive at the same time.Think that the transmission shaft designs a problem (if castellated shaft and ladder axis etc.) and drive are systematic synthetically. Design that process middle should cut down the effect that the uncertainty factor brings about to the full. Messenger organization operation is stable. Design that machinery carries out kinetic methods of analysis answering now and then. With lifting, machinery runs speed and stationarity. Should think that various packing machinery, adjustable, holds the mistake, but expansion, stationarity as well as beautiful-rization besides. Run after machinery is deft but stable. Design process but consult package machinery design of all kinds strong point. Draw other machinery (if plastic machinery, prints machinery) merit at the same time. Design the outside except carrying out organization. Return approach back to the realization should think that every function is other. If vacuum, electrical equipment waits under the control of. To expect that optimum combination is a product's turn.5) System under the control of schemes design. In medicines and chemical reagents package machinery, a very important part is that real time detecting is back-off to every organization. To ensure that equipment operation is smooth. Now many machinery products has selected and used large amount of photo electricity switch being the detecting component. Equipment has such as PC detecting bubble cover system on some machinery and the like system. This need all designs that meticulously. And, the general naval company is an integral whole.Three, concluding remarksThe thought a concept is designed melts to enter medicines and chemical reagents package machinery design being able to fall off designing a fault. Shorten a design cycle. Accelerate the product exploitation. Make the product designing that more rational, have affinity, more suitable man-machine project more. It is also that the main means costing down and improving enterprise competition is short of passive competition aspect backward for improving medicines and chemical reagents package machinery design at the same time. To adapt to the challenge that "queen GMP times" brings about. Design that the personnel must take product conceptual design seriously. Deepen the significance understanding conceptual design's.译文论药品包装机械的概念设计近年来,由于我国经济形势的持续高涨和国家对制药行业强制性推行GMP(药品生产质量规范)认证制度,药品包装机械取得了长足的进步。
机械专业毕业设计外文翻译--工艺规程制订
附录Process PlanningThe product design is the plan for the product and its components and subassemblies.To convert the product design into a physical entity ,a manufacturing plan is needed .The activity of developing such a plan is called process planning .It is the link between product design and manufacturing .Process planning involves determining the sequence of processing and assembly steps that must be accomplished to make the product .In the present chapter ,we examine processing planning and several related topics.At the outset ,we should distinguish between process planning and production planning ,which is covered in the following chapter. Process planning is concerned with the engineering and technological issues of how to make the products and its parts. What types of equipment and tooling are required to fabricate the parts and assemble the product ? Production planning is concerned with the logistics of making the product .After process planning is concerned with ordering the materials and obtaining the resources required to make the product in sufficient quantities to satisfy demand for it.Process PlanningProcess planning involves determining the most appropriate manufacturing and assembly processes and the sequence in which they should be accomplished to produce a given part or product according to specifications set forth in the product design documentation.The scope and variety of processes that can be planned are generally limited by the available processing equipment and technological capabilities of the company of plant .Parts that cannot be made internally must be purchased from outside vendors. It should be mentioned that the choice of processes is also limited by the details of the product design.This is apoint we will return to later.Process planning is usually accomplished by manufacturing engineers .(Other titles include in industrial engineer.) The process planner must be familiar with the particular manufacturing processes available in the factory and be able to interpret engineering drawings .Based on the planner’s knowledge,skill,and experience ,the processing steps are developed in the most logical sequence to make each part .Following is a list of the many decisions and details usually include within the scope of process planning :.Interpretation of design drawings.The part of product design must be analyzed (materials,dimensions,tolerances ,surface finished,etc.) at the start of the process planning procedure..Process and sequence.The process planner must select which processes are required and their sequence.A brief description of processing steps must be prepared..Equipment selection . In general , process planners must develop plans that utilize existing equipment in the plant .Otherwise ,the component must be purchased ,or an investment must be made in new equipment ..Tools ,dies,molds,fixtures,and gages.The process must decide what tooling is required for each processing step.The actual design and fabrication of these tools is usually delegated to a tool design department and tool room ,or an outside vendor specializing in that type of tool is contacted.Methods analysis .Workplace layout ,small tools ,hoists for lifting heavy parts ,even in some cases hand and body motions must be specified for manual operations .The industrial engineering department is usually responsible for this area..Work standards.Work measurement techniques are used to set time standards for each operation ..Cutting tools and cutting conditions.These must be specified for machiningoperations ,often with reference to standard handbook recommendations.Process Planning for partsFor individual parts,the processing sequence is documented on a form called a route sheet .(Not all companies use the name route sheet ;another name is “operation sheet .”)Just as engineering drawings are used to specify the product design ,route sheets are used to specify the process plan .They are counterparts,one for product design ,the other for manufacturing .A typical route sheet ,illustrated in Fig.21.1,includes the following information: (1) all operations to be performed on the work part ,listed in the order in which they should be performed ; (2) a brief description of each operation indicating the processing to be accomplished,with references to dimensions and tolerances on the part drawing; (3) the specific machines on which the work to be done; and (4) special tooling such as dies molds ,cutting tools,jigs or fixtures ,and gages.Some companies also include setup times ,cycle time standards,and other data.It is called a route sheet because the processing sequence defines the route that the part must follow in the factory .Some of the guidelines in preparing a route sheet are listed in Table 21-1.Decisions on process to be used to fabricate a given part are based largely on the starting material for the part .This starting material is selected by the product designer.Once the material has been specified ,the range of the possible processing operation is reduced considerably .The product designer’s decisions on starting material are based primarily on functional requirements ,although economics and manufacturability a role in the selection.A typical processing sequence to fabricate an individual part consists of : (1) a basic process,(2)secondary processes ,(3) operations to enhance physical properties,and (4)finishing operations.The sequence is shown in Fig.21.2. A basic process determines the starting geometry of the workpart.Metal casting ,plastic molding ,and roling of sheet metal are examples of basic processes.The starting geometry must often be refined by secondaryprocesses,operations that transform the starting geometry (or close to final geometry ).The secondary geometry processes that might be used are closely correlated to the basic process that provides the starting geometry.When sand casting is the basic processes,machining operations are generally the second processes .When a rolling mill produces sheet metal,stamping operations such as punching and bending are the secondary processes.When plastic injection molding is the basic process ,secondary operations are often unnecessary,because most of the geometric features that would otherwise require machining can be created by the molding operation.Plastic molding and other operation that require no subsequent secondary processing are called net shape processes.Operations that require some but not much secondary processing (usually machining ) are referred to as near net shape processes.Some impression die forgings are in this category .These parts can often be shaped in the forging operation(basic processes)so that minimal machining (secondary processing )is required .Once the geometry has been established ,the next step for some parts is to improve their mechanical and physical properties .Operations to enhance properties do not alter the geometry of the part;instead,they alter physical properties .Heat treating operations on metal parts are the most common examples .Similar heating treatments are performed on glass to produce tempered glass.For most manufactured parts ,these property-enhancing operations are not required in the processing sequence ,as indicated by the alternative arrow path in Fig.21.2.Finally finish operations usually provide a coat on the work parts (or assembly )surface. Examples inclued electroplating ,thin film deposition techniques ,and painting.The purpose of the coating is to enhance appearance ,change color ,or protect the surface from corrosion,abrasion ,and so forth .Finishing operations are not required on many parts ;for example, plastic molding rarely require finishing .When finishing is required ,it is usuallythe final step in the processing sequence .Table 21-2 presents some typical processing sequences for common materials used in manufacturing .In most cases,parts and materials arriving at the factory have complete their basic process.Thus ,the first operation in the process plan follows the basic process that has provided the starting geometry of the part ..For example ,machined parts begain as bar stock or castings or forgings,which are purchased from outide vendors.The process plan begains with the machining operations in the company’s own plant .Stempings begin as sheet metal coils or strips that are bought from the rolling mill.These raw materials are supplied outside sources so that the secondary processes,property-enhancing operations ,and finishing operatios can be performed in the company’s own factory.In addition to the route sheet ,a more detailed description of eac operation is usually prepared. This is filed in the particular production department office where the operation is performed.It lists specific details of the operation ,such as cutting conditionsand toolings(if the operation is machining )and other instructions that may be useful to the amchine operator.The desciptions often include sketches of the machine setup.Processing Planning for AssembliesThe type of assembly method used for a given product depends on factors such as : (1) the anticipated production quantities ;(2) complexity of the assembled product ,for example ,the number of distinct components ;and (3)assembly processes used ,for example ,mechanical assembly versus welding .For a product that is to be made in relatively small quantities ,assembly is usually performed on manual assembly lines .For simple products of a dozen or so components,to be made in large quantities ,automated assembly systems are appropriate .In any case ,there is a precedence order in which the work must be accomplished .The precedence requirements are sometimes portrayed graphically on a precedence diagram.Process planning for assembly involves development of assembly instructions,but in more detail .For low production quantities,the entire assembly is completed at a single station .For high production on an assembly line ,process planning consists of allocating work elements to the individual stations of the line, a procedure called line balancing.The assembly line routes the work unit to individual stations in the proper order as determined by the line balance solution.As in process planning for individual components ,any tools and fixtures required to accomplish an assembly task must be determined ,designed,and built;and the workstation arrangement must belaid out.工艺规程制订产品设计是用于产品,及它的部件装配的计划. 为了把产品设计转换成一个实际物体 ,这需要一个制造计划。
机械制造及自动化专业外文翻译--运动的综合,凸轮和齿轮
外文原文:Kinematic Synthesis ,Cams and Gears Mechanisms form the basic geometrical elements of many mechanical devices including automatic packaging machinery, typewriters, mechanical toys, textile machinery, and others. A mechanism typically is designed to create a desired motion of a rigid body relative to a reference member. Kinematic design, or kinematic syntheses, of mechanisms often is the first step in the design of a complete machine. When forces are considered, the additional problems of dynamics, bearing loads, stresses, lubrication, and the like are introduced, and the larger problem becomes one of machine design.A kinematician defined kinematics as “the study of the motion of mechanisms and methods of creating them.” The first part of this definition deals with kinematic analysis. Given a certain mechanism, the motion characteristics of its components will be determined by kinematic analysis. The statement of the tasks of analysis contains all principal dimensions of the mechanism, the interconnections of its links, and the specification of the input motion or method of actuation. The objective is to find the displacements, velocities, accelerations, shock or jerk (second acceleration) , and perhaps higher accelerations of the various members, as well as the paths described and motions performed by certain elements. In short, in kinematic analysis we determine the performance of a given mechanism. The second part of definition may be paraphrased in two ways:1. The study of methods of creating a given motion by means of mechanisms.2. The study of methods of creating mechanisms having a given motion.In either version, the motion is given and the mechanism is to be found. This is the essence of kinematic synthesis. Thus kinematic synthesis deals with the systematic design of mechanisms for a given performance. The area of synthesis may be grouped into two categories.1. Type synthesis. Given the required performance, what type of mechanism will be suitable? (Gear trains? Linkages? Cam mechanisms? ) Also, how many links should the mechanism have? How many degrees of freedom are required? What configuration id desirable? And so on. Deliberations involving the number of links and degrees of freedom are often referred to as the province of a subcategory of type synthesis called number synthesis.2. Dimensional synthesis. The second major category of kinematic synthesis is best defined by way of its objective: Dimensional synthesis seeks to determine the significant dimensions and the starting position of a mechanism of preconceived type for a specified task and prescribed performance.Significant dimensions mean link lengths or distances on binary, ternary, and so on, links, angles between axis, cam-contour dimensions and cam-follower diameters, eccentricities, gear rations, and so forth. A mechanism of preconceived type may be a slider-crank linkage, a four-bar linkage, a cam with flat follower, or a more complex linkage of a certain configuration defined topologically but not dimensionally. Thereare three customary tasks for kinematic synthesis: function generation, path generation and motion generation.In function generation mechanisms rotation or sliding motions of input and output links must be correlated. For an arbitrary function )(x f y =, a kinematic synthesis task may be to design a linkage to correlate input and output such that the input moves by x , the output moves by )(x f y = for the range 10+<<n x x x . In the case of rotary input and output, the angles of rotation ϕ and ψ are the linear analogs of x and y respectively. When the input link is rotated to a value of the independent x , the mechanism in a “black box” causes the output link to turn to the corresponding value of the dependent variable )(x f y =. This may be regarded as a simple case of a mechanical analog computer. A variety of different mechanisms cou ld be contained within the “black box”. However, the four -bar linkage is not capable of error-free generation of an arbitrary function and can match the function at only a limited number of precision points. It is widely used in industry because the four-bar linkage id simple to construct and maintain.In path generation mechanism a point on a “floating link” is to trace a path defined with respect to a fixed frame of reference. If the path points are to be correlated with either time or input-link positions, the task is called path generation with prescribed timing. An example of path generation mechanisms id a four-bar linkage designed to pitch a baseball or tennis ball. In this case the trajectory of point p would be such as to pick up a ball at a prescribed location and to deliver the ball along a prescribed path with prescribed timing for reaching a suitable throw-velocity and direction.There are many situations in the design of mechanical devises in which it is necessary either to guide a rigid body through a series of specified, finitely separated positions or to impose constraints on the velocity and/or acceleration of the moving body at a reduced number of finitely separated positions. Motion-generation or rigid-body guidance mechanism requires that an entire body be guided through a prescribed motion sequence. The body to be guided usually is a part of a floating link, of which not only is the path of a point p prescribed, but also the rotation of a line passing through the point and embedded in the body,. For instance, the line might represent a carrier link in a automatic machinery where a point located on the carrier link has a prescribed path while the carrier has a prescribed angular orientation. Prescribing the movement of the bucket for a bucket loader id another example of motion generation mechanisms, the path of tip of the bucket is critical since the tip must perform a scooping trajectory followed by a lifting and a dumping trajectory. The angular orientation of the bucket are equally important to ensure that load is dumped from the correct position.A cam is a convenient device for transforming one motion into another. Thismachine element has a curved or grooved surface which mates with a follower and imparts motion to it. The motion of the cam (usually rotation) is transformed into follower oscillation, translation, or both. Because of the various cam geometries and the large number of cam and follower combinations, the cam is an extremely versatile mechanical element. Although a cam and follower may be designed for motion, path, or function generation, the majority of applications utilize the cam and follower for function generation.The most common cam types according to cam shapes are: disk or plate translating (two-dimensional or planar), and cylindrical (three-dimensional or spatial) cams. Followers can be classified in several ways: according to follower motion, such as translation or oscillation; according to whether the translational (straight-line) follower motion is radial of offset from the center of the cam shaft; and according to the shape of the follower contact surface (e. g. , flat-face, roller, point (knife-edge), spherical, planar curved, or spatial-curved surface).In the case of a disk cam with a radial (in-line) translating roller follower the smallest circle that can be drawn tangent to the cam surface and concentric with the camshaft is the base circle. The tracer point is a point at the center of the roller center and the normal to the pitch curve. The pressure angle is the angle between the direction of the path of the roller center and the normal to the pitch curve through the center of the roller and is the complement of the transmission angle. Neglecting friction, this normal is collinear with the contact force between the cam and follower. As in a linkage, the pressure angle varies during the cycle and is a measure of the ability of the cam to transfer motive effort to the follower. A large pressure angle will produce an appreciable lateral force exerted on the stem of the follower, which, in the presence of friction, would tend to bind the follower in the guide.Numerous applications in automatic machinery require intermittent motion. A typical example will call for a rise-dwell-return and perhaps another dwell period of a specified number of degrees each, together with a required follower displacement measured in centimeters or degrees. The designer’s job is to lay out the cam accordingly. The first decision to be made is to choose the cam follower type. The specified application may dictate the combination of the cam and follower. Some factors that should enter into the decision are: geometric considerations, dynamic considerations, environmental considerations and economic matters. Once a type of cam and follower pair has been selected, the follower motion must be chosen. Therefore, the velocity, acceleration, and in some cases further derivatives of the displacement of the follower are of great importance.Gears are machine elements that transmit motion by means of successively engaging teeth. Gears transmit motion from one rotating shaft to another, or to a rack that translates. Numerous applications exist in which a constant angular velocity ratio (or constant torque ratio) must be transmitted between shafts. Based on the variety of gear types available, there is no restriction that the input and the output shafts need be either in-line or parallel. Nonlinear angular velocity ratios are also available by using noncircular gears. In order to maintain a constant angular velocity, the individual tooth profile must obey the fundamental law of gearing: for a pair of gears to transmita constant angular velocity ratio, the shape of their contacting profiles must be such that the common normal passes through a fixed point on the line of the centers.Any two mating tooth profiles that satisfy the fundamental law of gearing are called conjugate profiles. Although there are many tooth shapes possible in which a mating tooth could be designed to satisfy the fundamental law, only two are in general use: the cycloidal and involute profiles. The involute has important advantages: it is easy to manufacture and the center distance between a pair of involute gears can be varied without changing the velocity ratio. Thus chose tolerances between shafts are not required when utilizing the involute profile.There are several standard gear types. For applications with parallel shafts, straight spur gear, parallel helical, or herringbone gears are usually used. In the case of intersecting shafts, straight bevel of spiral bevel gears are employed. For nonintersecting and nonparallel shafts, crossed helical, worm, face, skew bevel or hypoid gears would be acceptable choices. For spur gears, the pitch circles of mating gears are tangent to each other. They roll on one another without sliding. The addendum is the height by which a tooth projects beyond the pitch circle (also the radial distance between the pitch circle and the addendum circle). The clearance is the amount by which the addendum (tooth height below the pitch circle) in a given gears exceeds the addendum of its mating gear. The tooth thickness is the distance across the tooth along the arc of the pitch circle while the tooth space is the distance between adjacent teeth along the arc of the pitch circle. The backlash is the amount by which the width of the tooth space exceeds the thickness of the engaging tooth at the pitch circle.中文译文:运动的综合,凸轮和齿轮机构是形成许多机械装置的基本几何结构单元,这些机械装置包括自动包装机、打印机、机械玩具、纺织机械和其他机械等。
机械专业外文翻译-挖掘机的机械学和液压学
┊┊┊┊┊┊┊┊┊┊┊┊┊装┊┊┊┊┊订┊┊┊┊┊线┊┊┊┊┊┊┊┊┊┊┊┊┊Multi-Domain Simulation:Mechanics and Hydraulics of an Excavator Abstract It is demonstrated how to model and simulate an excavator with Modelica and Dymola by using Modelica libraries for multi-body and for hydraulic systems. The hydraulic system is controlled by a “load sensing” controller. Usually, models containing3-dimensional mechanical and hydraulic components are difficult to simulate. At hand of the excavator it is shown that Modelica is well suited for such kinds of system simulations.1. IntroductionThe design of a new product requires a number of decisions in the initial phase that severely affect the success of the finished machine. Today, digital simulation is therefore used in early stages to look at different concepts. The view of this paper is that a new excavator is to be designed and several candidates of hydraulic control systems have to be evaluated.Systems that consist of 3-dimensional mechanical and of hydraulic components – like excavators – are difficult to simulate. Usually, two different simulation environments have to be coupled. This is often inconvenient, leads to unnecessary numerical problems and has fragile interfaces. In this article it is demonstrated at hand of the model of an excavator that Modelica is well suited for these types of systems.The 3-dimensional components of the excavator are modeled with the new, free Modelica MultiBody library. This allows especially to use an analytic solution of the kinematic loop at the bucket and to take the masses of the hydraulic cylinders, i.e., the “force elements”, directly into account. The hydraulic part is modeled in a detailed way, utilizing pump, valves and cylinders from HyLib, a hydraulics library for Modelica. For the control part a generic “load sensing” control system is used, modeled by a set of simple equations. This approach gives the required results and keeps the time needed for analyzing the problem on a reasonable level.2. Modeling ChoicesThere are several approaches when simulating a system. Depending on the task it may be necessary to build a very precise model, containing every detail of the system and needing a lot of information, e.g., model parameters. This kind of models is expensive to build up but on the other hand very useful if parameters of a well defined system have to be modified. A typical example is the optimization of parameters of a counterbalance valve in an excavator (Kraft 1996).The other kind of model is needed for a first study of a system. In this case some properties of the pump, cylinders and loads are specified. Required is information about the performance of that system, e.g., the speed of the pistons or the necessary input power at the pump shaft, to make a decision whether this design can be used in principle for the task at hand. This model has therefore to be “cheap”, i.e., it must be possible to build it in a short time without detailed knowledge of particular components.The authors intended to build up a model of the second type, run it and have first results with a minimum amount of time spent. To achieve this goal the modeling language Modelica (Modelica 2002), the Modelica simulation environment Dymola (Dymola 2003), the new Modelica library for 3-dimensional mechanical systems “MultiBody”(Otter et al. 2003) and the Modelica library of hydraulic components HyLib (Beater 2000) was used. The model consists of the 3-dimensional mechanical construction of the excavator, a detailed description of the power hydraulics and a generic “load sensing” controller. This model will be available as a demo in the next version of HyLib.3. Construction of ExcavatorsIn Figure 1 a schematic drawing of a typical excavator under consideration is shown. It consists of a chain track and the hydraulic propel drive which is used to manoeuvre the machine but usually not during a work cycle. On top of that is a carriage where the operator is sitting. It can rotate around a vertical axis with respect to the chain track. It also holds the Diesel engine, the hydraulic pumps and control system. Furthermore, there is a boom, an arm and at the end a bucket which is attached via a planar kinematic loop to the arm. Boom, arm and bucket can be rotated by the appropriate cylinders.┊┊┊┊┊┊┊┊┊┊┊┊┊装┊┊┊┊┊订┊┊┊┊┊线┊┊┊┊┊┊┊┊┊┊┊┊┊Figure 2 shows that the required pressures in the cylinders depend on the position. For the “stretched” situation the pressure in the boom cylinder is 60 % higher than in the retracted position. Not only the position but also the movements have to be taken into account. Figure 3 shows a situation where the arm hangs down. If the carriage does not rotate there is a pulling force required in the cylinder. When rotating –excavators can typically rotate with up to 12 revolutions per minute –the force in the arm cylinder changes its sign and now a pushing force is needed. This change is very significant because now the “active” chamber of the cylinder switches and that must be taken into account by the control system. Both figures demonstrate that a simulation model must take into account the couplings between the four degrees of freedom this excavator has. A simpler model that uses a constant load for each cylinder and the swivel drive leads to erroneous results4. Load Sensing SystemExcavators have typically one Diesel engine, two hydraulic motors and three cylinders. There exist different hydraulic circuits to provide the consumers with the required hydraulic energy. A typical design is a Load Sensing circuit that is energy efficient and user friendly. The idea is to have a flow rate control system for the pump such that it delivers exactly the needed flow rate. As a sensor the pressure drop across an orifice is used. The reference value is the resistance of the orifice. A schematic drawing is shown in figure 4, a good introduction to that topic is given in (anon. 1992).The pump control valve maintains a pressure at the pump port that is typically 15 bar higher than the pressure in the LS line (= Load Sensing line). If the directional valve is closed the pump has therefore a stand-by pressure of 15 bar. If it is open the pump delivers a flow rate that leads to a pressure drop of 15 bar across that directional valve. Note: The directional valve is not used to throttle the pump flow but as a flow meter (pressure drop that is fed back) and as a reference (resistance). The circuit is energy efficient because the pump delivers only the needed flow rate, the throttling losses are small compared to other circuits.If more than one cylinder is used the circuit becomes more complicated, see figure 5. E.g. if the boom requires a pressure of 100 bar and the bucket a pressure of 300 bar the pump pressure must be above 300 bar which would cause an unwanted movement of the boom cylinder. Therefore compensators are used that throttle the oil flow and thus achieve a pressure drop of 15 bar across the particular directional valve. These compensators can be installed upstream or downstream of the directional valves. An additional valve reduces the nominal pressure differential if the maximum pump flow rate or the maximum pressure is reached (see e.g. Nikolaus 1994).5. Model of Mechanical PartIn Figure 6, a Modelica schematic of the mechanical part is shown. The chain track is not modeled, i.e., it is assumed that the chain track does not move. Components “rev1”, ..., “rev4” are the 4 revolute joints to move the parts relative to each other. The icons with the long black line are “virtual”rods that are used to mark specific points on a part, especially the mounting points of the hydraulic cylinders. The light blue spheres (b2, b3, b4, b5) are bodies that have mass and an inertia tensor and are used to model the corresponding properties of the excavator parts.The three components “cyl1f”, “cyl2f”,and “cyl3f” are line force components that describe a force interaction along a line between two attachment points. The small green squares at these components represent 1-dimensional translational connectors from theModelica.Mechanics. Translational library. They are used to define the 1- dimensional force law acting between the two attachment points. Here, the hydraulic cylinders described in the next section are directly attached. The small two spheres in the icons of the “cyl1f,cyl2f, cyl3f” components indicate that optionally two point masses are taken into account that are attached at defined distances from the attachment points along the connecting line. This allows to easily model the essential mass properties (mass and center of mass) of the hydraulic cylinders with only a very small computational overhead.The jointRRR component (see right part of Figure 6) is an assembly element consisting of 3 revolute joints that form together a planar loop when connected to the arm. A picture of this part of an excavator, a zoom in the corresponding Modelica schematic and the animation view is shown in Figure 7. When moving revolute joint “rev4” (= the large red cylinder in the lower part of Figure 7; the small┊┊┊┊┊┊┊┊┊┊┊┊┊装┊┊┊┊┊订┊┊┊┊┊线┊┊┊┊┊┊┊┊┊┊┊┊┊red cylinders characterize the 3 revolute joints of the jointRRR assembly component) the position and orientation of the attachment points of the “left”and “right” revolute joints of the jointRRR component are known. There is a non-linear algebraic loop in the jointRRR component to compute the angles of its three revolute joints given the movement of these attachment points. This non-linear system of equations is solved analytically in the jointRRR object, i.e., in a robust and efficient way. For details see In a first step, the mechanical part of the excavator is simulated without the hydraulic system to test this part separatly. This is performed by attaching translational springs with appropriate spring constants instead of the hydraulic cylinders. After the animation looks fine and the forces and torques in the joints have the expected size, the springs are replaced by the hydraulic system described in the next sections.All components of the new MultiBody library have “built-in” animation definitions, i.e., animation properties are mostly deduced by default from the given definition of the multi-body system. For example, a rod connecting two revolute joints is by default visualized as cylinder where the diameter d is a fraction of the cylinder length L (d = L/40) which is in turn given by the distance of the two revolute joints. A revolute joint is by default visualized by a red cylinder directed along the axis of rotation of the joint. The default animation (with only a few minor adaptations) of the excavator is shown if Figure 8. The light blue spheres characterize the center of mass of bodies. The line force elements that visualize the hydraulic cylinders are defined by two cylinders (yellow and grey color) that are moving in each other. As can be seen, the default animation is useful to get, without extra work from the user side, a rough picture of the model that allows to check the most important properties visually, e.g., whether the center of masses or attachment points are at the expected places.For every component the default animation can be switched off via a Boolean flag. Removing appropriate default animations, such as the “centerof- mass s pheres”, and adding some components that have pure visual information (all visXXX components in the schematic of Figure 6) gives quickly a nicer animation, as is demonstrated in Figure 9. Also CAD data could be utilized for the animation, but this was not available for the examination of this excavator.6. The Hydraulics Library HyLibThe (commercial) Modelica library HyLib (Beater 2000, HyLib 2003) is used to model the pump, metering orifice, load compensator and cylinder of the hydraulic circuit. All these components are standard components for hydraulic circuits and can be obtained from many manufacturers. Models of all of them are contained in HyLib. These mathematical models include both standard textbook models (e. g. Dransfield 1981, Merrit 1967, Viersma 1980) and the most advanced published models that take the behavior of real components into account (Schulz 1979, Will 1968). An example is the general pump model where the output flow is reduced if pressure at the inlet port falls below atmospheric pressure. Numerical properties were also considered when selecting a model (Beater 1999). One point worth mentioning is the fact that all models can be viewed at source code level and are documented by approx. 100 references from easily available literature.After opening the library, the main window is displayed (Figure 10). A double click on the “pumps” icon opens the selection for all components that are needed to originate or end an oil flow (Figure 11). For the problem at hand, a hydraulic flow source with internal leakage and externally commanded flow rate is used. Similarly the needed models for the valves, cylinders and other components are chosen.All components are modeled hierarchically. Starting with a definition of a connector –a port were the oil enters or leaves the component – a template for components with two ports is written. This can be inherited for ideal models, e.g., a laminar resistance or a pressure relief valve. While it usually makes sense to use textual input for these basic models most of the main library models were programmed graphically, i.e., composed from basic library models using the graphical user interface. Figure12 gives an example of graphical programming. All mentioned components were chosen from the library and then graphically connected.7. Library Components in Hydraulics CircuitThe composition diagram in Figure 12 shows the graphically composed hydraulics part of the excavator model. The sub models are chosen from the appropriate libraries, connected and the┊┊┊┊┊┊┊┊┊┊┊┊┊装┊┊┊┊┊订┊┊┊┊┊线┊┊┊┊┊┊┊┊┊┊┊┊┊parameters input. Note that the cylinders and the motor from HyLib can be simply connected to the also shown components of the MultiBody library. The input signals, i.e., the reference signals of the driver of the excavator, are given by tables, specifying the diameter of the metering orifice, i.e. the reference value for the flow rate. From the mechanical part of the excavator only the components are shown in Figure 12 that are directly coupled with hydraulic elements, such as line force elements to which the hydraulic cylinders are attached.8. Model of LS ControlFor this study the following approach is chosen: Model the mechanics of the excavator, the cylinders and to a certain extent the pump and metering valves in detail because only the parameters of the components will be changed, the general structure is fixed. This means that the diameter of the bucket cylinder may be changed but there will be exactly one cylinder working as shown in Figure 1. That is different for the rest of the hydraulic system. In this paper a Load Sensing system, or LS system for short, using one pump is shown but there are other concepts that have to be evaluated during an initial design phase. For instance the use of two pumps, or a separate pump for the swing.The hydraulic control system can be set up using meshed control loops. As there is (almost) no way to implement phase shifting behavior in purely hydraulic control systems the following generic LS system uses only proportional controllers.A detailed model based on actual components would be much bigger and is usually not available at the begin of an initial design phase. It could be built with the components from the hydraulics library but would require a considerable amount of time that is usually not available at the beginning of a project.In Tables 1 and 2, the implementation of the LS control in form of equations is shown. Usually, it is recommended for Modelica models to either use graphical model decomposition or to define the model by equations, but not to mix both descrip- tion forms on the same model level.For the LS system this is different because it has 17 input signals and 5 output signals. One might built one block with 17 inputs and 5 outputs and connect them to the hydraulic circuit. However, in this case it seems more understandable to provide the equations directly on the same level as the hydraulic circuit above and access the input and output signals directly. For example, ”metOri1.port_A.p” used in table 2 is the measured pressure at port_A of the metering orifice metOri1. The calculated values of the LS controller, e.g., the pump flow rate “pump.inPort.signal[1] = ...” is the signal at the filled blue rectangle of the “pump” component, see Figure 12).The strong point of Modelica is that a seamless integration of the 3-dimensional mechanical library, the hydraulics library and the non standard, and therefore in no library available, model of the control system is easily done. The library components can be graphically connected in the object diagram and the text based model can access all needed variables.9. Some Simulation ResultsThe complete model was built using the Modelica modeling and simulation environment Dymola (Dymola 2003), translated, compiled and simulated for 5 s. The simulation time was 17 s using the DASSL integrator with a relative tolerance of 10-6 on a 1.8 GHz notebook, i.e., about 3.4 times slower as real-time. The animation feature in Dymola makes it possible to view the movements in an almost realistic way which helps to explain the results also to non-experts, see Figure 9.Figure 13 gives the reference signals for the three cylinders and the swing, the pump flow rate and pressure. From t = 1.1 s until 1.7 s and from t = 3.6 s until 4.0 s the pump delivers the maximum flow rate. From t = 3.1 s until 3.6 s the maximum allowed pressure is reached. Figure 14 gives the position of the boom and the bucket cylinders and the swing angle. It can be seen that there is no significant change in the piston movement if another movement starts or ends. The control system reduces the couplings between the consumers which are very severe for simple throttling control.Figure 15 shows the operation of the bucket cylinder. The top figure shows the reference trajectory, i. e. the opening of the directional valve. The middle figure shows the conductance of the compensators. With the exception of two spikes it is open from t = 0 s until t = 1 s. This means that in┊┊┊┊┊┊┊┊┊┊┊┊┊装┊┊┊┊┊订┊┊┊┊┊线┊┊┊┊┊┊┊┊┊┊┊┊┊that interval the pump pressure is commanded by that bucket cylinder. After t = 1 s the boom cylinder requires a considerably higher pressure and the bucket compensator therefore increases the resistance (smaller conductance). The bottom figure shows that the flow rate control works fine. Even though there is a severe disturbance (high pump pressure after t = 1 s due to the boom) the commanded flow rate is fed with a small error to the bucket cylinder.10. ConclusionFor the evaluation of different hydraulic circuits a dynamic model of an excavator was built. It consists of a detailed model of the 3 dimensional mechanics of the carriage, including boom, arm and bucket and the standard hydraulic components like pump or cylinder. The control system was not modeled on a component basis but the system was described by a set of nonlinear equations.The system was modeled using the Modelica MultiBody library, the hydraulics library Hylib and a set of application specific equations. With the tool Dymola the system could be build and tested in a short time and it was possible to calculate the required trajectories for evaluation of the control system.The animation feature in Dymola makes it possible to view the movements in an almost realistic way which helps to explain the results also to多畴模拟:挖掘机的机械学和液压学概要:通过使用用于多体和液压系统的Modelica程序库,示范通过Modelica和Dymola如何模拟和仿真挖掘机。
机械专业毕业论文外文翻译--实验研究激光加工表面微观造型平行的推力轴承
附录一英文科技文献翻译英文原文:Experimental investigation of laser surface textured parallel thrustbearingsPerformance enhancements by laser surface texturing (LST) of parallel-thrust bearings is experimentally investigated. Testresults are compared with a theoretical model and good correlation is found over the relevant operating conditions. A compari-son of the performance of unidirectional and bi-directional partial-LST bearings with that of a baseline, untextured bearing ispresented showing the benefits of LST in terms of increased clearance and reduced friction.KEY WORDS: fluid film bearings, slider bearings, surface texturing1. IntroductionThe classical theory of hydrodynamic lubricationyields linear (Couette) velocity distribution with zeropressure gradients between smooth parallel surfacesunder steady-state sliding. This results in an unstablehydrodynamic film that would collapse under anyexternal force acting normal to the surfaces. However,experience shows that stable lubricating films candevelop between parallel sliding surfaces, generally because of some mechanism that relaxes one or moreof the assumptions of the classical theory.A stable fluid film with sufficient load-carryingcapacity in parallel sliding surfacescan be obtained,for example, with macro or micro surface structure ofdifferent types. These include waviness [1] and protruding microasperities [2–4]. A good literature review onthe subject can be found in Ref. [5]. More recently,laser surface texturing (LST) [6–8], as well as inletroughening by longitudinal or transverse grooves [9]were suggested to provide load capacity in parallelsliding. The inlet roughness concept of Tonder [9] isbased on ……effective clearance‟‟ reduction in the s lidingdirection and in this respect it is identical to the par-tial-LST concept described in ref.[10] for generatinghydrostatic effect in high-pressure mechanical seals.Very recently Wang et al. [11] demonstrated experimentally a doubling of the load-carrying capacity forthe surface- texture design by reactive ion etching ofSiC parallel-thrust bearings sliding in water. Thesesimple parallel thrust bearings are usually found inseal-less pumps where the pumped fluid is used as thelubricant for the bearings. Due to the parallel slidingtheir performance is poorer than more sophisticatedtapered or stepped bearings. Brizmer et al. [12] demon-stratedthepotential of laser surface texturing in theform of regular micro-dimples for providing load-carrying capacity with parallel-thrust bearings. A model of a textured parallel slider was developed and the effect of surface texturing on load-carrying capacitywas analyzed. The optimum parameters of the dimples were found in order to obtain maximum load-carrying capacity. A micro-dimple ……collective effect‟‟ was identi-fied that is capable of generating substantial load-carrying capacity, approaching that of optimumconventional thrust bearings. The purpose of the present paper is to investigate experimentally the validity of the model described in Ref. [12] by testing practical thrust bearings and comparing the performance of LST bearings with that of the theoretical predictions and with the performance of standard non-textured bearings2. BackgroundA cross section of the basic model that was analyzedin Ref. [12] is shown in figure1. A slider having awidth B is partially textured over a portion Bp =αB ofits width.The textured surface consists of multipledimples with a diameter,depth and area densitySp. As a result of the hydrodynamic pressure generatedby the dimples thesliding surfaces will be separated bya clearance depending on the sliding velocity U, thefluid viscosity l and the external load It was foundin Ref. [12] that an optimum ratio exists for the parameter that provides maximum dimensionlessload-carrying capacity where L isthe bearing length, and this optimum value is hp=1.25. It was further found in Ref. [12] that an optimumvalue exists for the textured portion a depending onthe bearing aspect ratio L/B. This behavior is shown infigure 2 for a bearing with L/B = 0.75 at various values of the area density Sp. As can be seen in the rangeof Sp values from0.18 to 0.72 the optimum a valuevaries from 0.7 to 0.55, respectively. It can also be seenfrom figure 2 that for a < 0.85 no optimum valueexists for Sp and the maximum load W increases withincreasing Sp. Hence, the largest area density that canbe practically obtained with the laser texturing isdesired. It is also interesting to note from figure 2 theadvantage of part ial-LST (a < 1) over the full LST(a = 1) forbearing applications. At Sp= 0.5, forexample, the load W at a = 0.6 is about three timeshigher than its value at a = 1. A full account of thisbehavior is given in Ref. [12].3. ExperimentalThe tested bearings consist of sintered SiC disks10 mm thick, having 85 mm outer diameter and40 mm inner diameter. Each bearing (see figure 3)comprises a flat rotor (a) and a six-pad stator (b). Thebearings were provided with an original surface finish by lapping to a roughness average Ra= 0.03 lm. Eachpad has an aspect ratio of 0.75 when its width is measured along the mean diameter of the stator. The photographs of two partial-LST stators are shown infigure 4 where the textured areas appear as brightermatt surfaces. The first stato r indicated (a) is a unidirectional bearing with the partial-LST adjacent to theleading edge of each pad, similar to the model showninfigure 1. The second stator (b) is a bi-directionalversion of a partial-LST bearing having two equal textured portions, a/2, on each of the pad ends. The lasertexturing parameters were the following; dimple depth, dimplediameter and dimple area density Sp= 0.60.03. These dimpledimensions were obtained with 4 pulses of 30 ns duration and 4 mJ each using a 5 kHz pulsating Nd:YAGlaser. The textured portion of the unidirectional bearing was a= 0.73 and that of the bi-directional bearingwas a= 0.63. As can be seen from figure 2 both thesea values should produce load-carrying capacity varyclose to the maximum theoretical value.The test rig is shown schematically in figure 5. An electrical motor turns a spindle to which an upperholder of the rotor is attached. A second lower holderof the stator is fixed to a housing, which rests on ajournal bearing and an axial loading mechanism that can freely move in the axial direction. An arm thatpresses against a load cell and thereby permits frictiontorque measurements prevents the free rotation of thishousing. Axial loading is provided by means of deadweights on a lever and is measured with a second loadcell. A proximity probe that is attached to the lowerholder of the stator allows on-line measurements ofthe clearance change between rotor and stator as thehydrodynamic effects causeaxial movement of thehousing to which the stator holder is fixed. Tap wateris supplied by gravity from a large tank to the centerof the bearing and the leakage from the bearing is collected and re-circulated. A thermocouple adjacent tothe outer diameter of the bearing allows monitoring ofthe water temperature as the water exit the bearing. APC is used to collect and process data on-line. Hence,the instantaneous clearance, friction coefficient, bearing speed and exit water temperature can be monitoredconstantly.The test protocol includes identifying a reference“zero” point for the clearance measurements by firstloading and then unloading a stationary bearing overthe full load range. Then the lowest axial load isapplied, the water supply valve is opened and themotor turned on. Axial loading is increased by stepsof 40 N and each load step is maintained for 5 minfollowing the stabilization of the friction coefficient ata steady-state value. The bearing speed and water temperature are monitored throughout the test for anyirregularities. The test ends when a maximum axialload of 460 N is reached or if the friction coefficientexceeds a value of 0.35. At the end of the last loadstep the motor and water supply are turned offandthe reference for the clearance measurements isrechecked. Tests are performed at two speeds of 1500and 3000 rpm corresponding to average sliding velocities of 4.9 and 9.8 m/s, respectively and each test isrepeated at least three times.4. Results and discussionAs a first step the validity of the theoretical modelin Ref. [12] was examined by comparing the theoretical and experimental results of bearing clearance versus bearing load for a unidirectional partial-LSTbearing. The results are shown in figure 6 for the twospeeds of 1500 and 3000 rpm where the solid anddashed lines correspond to the model and experiment,respectively. As can be seen, the agreement betweenthe model and the experiment is good, with differences of less than 10%, as long as the load is above150 N. At lower loads the measured experimentalclearances are much larger than the model predictions, particularly at the higher speed of 3000 rpmwhere at 120 N the measured clearance is 20 lm,which is about 60% higher than the predicted value.It turns out that the combination of such large clearances and relatively low viscosity of the water mayresult in turbulent fluid film. Hence, the assumptionof laminar flow on which the solution of the Reynolds equation in Ref. [12] is based may be violatedmaking the model invalid especially at the higherspeed and lowest load. In order to be consistent withthe model of Ref. [12] it was decided to limit furthercomparisons to loads above 150 N.It should be noted here that the first attempts to testthe baseline untextured bearing with the original surface finish of Ra= 0.03 lm on both the stator androtor failed due to extremely high friction even at thelower loads. On the other hand the partial-LST bearingran smoothly throughout the load range. It was foundthat the post-LST lapping to completely remove about2 lm height bulges, which are formed during texturingaround the rims of the dimples, resulted in a slightlyrougher surface with Ra= 0.04 lm. Hence, the baselineuntextured stator was also lapped to the same rough- ness of the partial-LST stator and all subsequent testswere performed with the same Ra value of 0.04 lm forall the tested stators. The rotor surface roughness remained, the original one namely, 0.03 lm. Figure 7presents the experimental resultsfor the clearance as afunction of the load for a partial-LST unidirectionalbearing (see stator in figure 4(a)) and a ba selineuntextured bearing. The comparison is made at the twospeeds of 1500 and 3000 rpm. The area density of thedimples in the partial-LST bearing is Sp= 0.6 and thetextured portion is a ¼ 0:734. The load range extendsfrom 160 to 460 N. The upper load was determined bythe test-rig limitation that did not permit higher loading. It is clear from figure 7 that the partial-LST bearing operates at substantially larger clearances than theuntextured bearing. At the maximum load of 460 Nand speed of 1500 rpm the partial-LST bearing has aclearance of 6 lm while the untextured bearing clearance is only 1.7 lm. At 3000 rpm the clearances are 6.6and 2.2 lm for the LST and untextured bearings,respectively. As can be seen from figure 7 this ratio ofabout 3 in favor of the partial-LST bearing is maintained over the entire load range.Figure 8 presents the results for the bi-directionalbearing (see stator in figure 4(b)). In this case the LSTparameters are Sp ¼ 0:614 and a ¼ 0:633. The clearances of the bi-directional partial-LST bearing arelower compared to these of the unidirectional bearingat the same load. At 460 N load the clearance for the1500 rpm is 4.1 lm and for the 3000 rpm it is 6 lm.These values represent a reduction of clearance between 33 and 10% compared to the unidirectional case. However, as can be seen from figure 8 the performance ofthe partial-LST bi-directional bearing is still substantially better than that of the untextured bearing.The friction coefficient of partial-LST unidirectionaland bi-directional bearings was compared with that ofthe untextured bearing in figures 9 and 10 for the twospeeds of 1500 and 3000 rpm, respectively. As can beseen the friction coefficient of the two partial-LSTbearings is very similar with slightly lower values inthe case of the more efficient unidirectional bearing.The friction coefficient of the untextured bearing is much larger compared to that of the LST bearings. At1500 rpm (figure 9) and the highest load of 460 N thefriction coefficient of the untextured bearing is about0.025 compared to about 0.01 for the LST bearings.At the lowest load of 160 N the values are about 0.06for the untextured bearing and around 0.02 for theLST bearings. Hence, the friction values of the untextured bearing are between 2.5 and 3 times higher thanthe corresponding values for the partial-LST bearingsover the entire load range. Similar results wereobtained at the velocity of 3000 rpm (figure 10) butthe level of the friction coefficients is somewhat higherdue to the higher speed. The much higher friction ofthe untextured bearing is due to the much smallerclearances of this bearing (see figures 7 and 8) thatresult in higher viscous shear.5. ConclusionThe idea of partial-LST to enhance performance ofthe parallel thrust bearing was evaluated experimentally.Good correlation was found with a theoretical model as long as the basic assumption of laminar flow in the fluidfilm is valid. At low loads with relatively large clearances, where turbulence may occur, the experimental clearance is larger than the prediction of the model.The performance of both unidirectional and bidirectional partial-LST bearings in terms of clearanceand friction coefficient was compared with that of abaseline untextured bearing over a load range in whichthe theoretical model is valid. A dramatic increase, ofabout three times, in the clearance of the partial-LSTbearings compared to that of the untextured bearingwas obtained over the entire load range. Consequentlythe friction coefficient of the partial-LST bearings ismuch lower, representing more than 50% reduction infriction compared to the untextured bearing.The larger clearance and lower friction make thepartial-LST simple parallel thrust bearing conceptmuch more reliable and efficient especially in seal-lesspumps and similar applicatio ns where the processfluid, which is often a poor lubricant, is the only available lubricant for the bearings.AcknowledgmentsThe authors would like to thank Mr. J. Boylan ofMorgan AM&T for providing the bearing specimensand Mr. N. Barazani of Surface Technologies Ltd. Forproviding the laser surface texturing.实验研究激光加工表面微观造型平行的推力轴承实验是研究激光处理的表面微观造型平行的推力轴承增强的某些性能。
机械专业毕业设计外文翻译--机械传动系统介绍
Transmission System introducedThe important position of the wheel gear and shaft can’t falter in traditional machine and modern machines. The wheel gear and shafts mainly install the direction that delivers the dint at the principal axis box. The passing to process to make them can is divided into many model numbers, used for many situations respectively. so we must be the multilayers to the understanding of the wheel gear and shaft in many ways.In the force analysis of spur gears, the forces are assumed to act in a single plane. We shall study gears in which the forces have three dimensions. The reason for this, in the case of helical gears, is that the teeth are not parallel to the axis of rotation. And in the case of bevel gears, the rotational axes are not parallel to each other. There are also other reasons, as we shall learn.Helical gears are used to transmit motion between parallel shafts. The helix angle is the same on each gear, but one gear must have a right-hand helix and the other a left-hand helix. The shape of the tooth is an involute helicoid. If a piece of paper cut in the shape of a parallelogram is wrapped around a cylinder, the angular edge of the paper becomes a helix. If we unwind this paper, each point on the angular edge generates an involute curve. The surface obtained when every point on the edge generates an involute is called an involute helicoids.The initial contact of spur-gear teeth is a line extending all the way across the face of the tooth. The initial contact of helical gear teeth is a point, which changes into a line as line as the teeth come into more engagement. In spur gears the line of contact is parallel to the axis of the rotation; in helical gears, the line is diagonal across the face of the tooth. It is this gradual of the teeth and the smooth transfer of load from one tooth to another, which give helical gears the ability to transmit heavy loads at high speeds. Helical gears subject the shaft bearings to both radial and thrust loads. When the thrust loads become high or are objectionable for other reasons, it may be desirable to use double helical gears. A double helical gear (herringbone) is equivalent to two helical gears of opposite hand, mounted side by side on the same shaft. They develop opposite thrust reactions and thus cancel out the thrust load. When two or more single helical gears are mounted on the same shaft, the hand of the gears should be selected so as to produce the minimum thrust load.Crossed-helical, or spiral, gears are those in which the shaft centerlines are neither parallel nor interesting. The teeth of crossed-helical fears have point contact with each other which changes to line contact as the gears wear in. for this reason they will carry out very small loads and are mainly for instrumental applications, and are definitely not recommended for use in the transmission of power. There is on difference between a crossed helical gear and a helical gear until they are mounted in mesh with each other. They are manufactured in the same way. A pair of meshed crossed helical gears usually have the same hand; that is, a right-hand driver goes with a right-hand driven. In the design of crossed-helical gears, the minimum sliding velocity is obtained when the helix angle are equal. However, when the helix angle are not equal, the gear with the larger helix angle should be used as the driver if both gears have the same hand.Worm gears are similar to crossed helical gears. The pinion or worm has a small number of teeth, usually one to four, and since they completely wrap around the pitch cylinder they are called threads. Its mating gear is called a worm gear, which is not a true helical gear. A worm and worm gear are used to provide a high angular-velocity reduction between nonintersecting shafts which are usually at right angle. The worm gear is not a helical gear because its face is made concave to fit the curvature of the worm in order to provide line contact instead of point contact. However, a disadvantage of worm gearing is the high sliding velocities across the teeth, the same as with crossed helical gears.Worm gearing are either single or double enveloping. A single-enveloping gearing is one in which the gear wraps around or partially encloses the worm. A gearing in which each element partially encloses the other is, of course, a double-enveloping worm gearing. The important difference between the two is that area contact exists between the teeth of double-enveloping gears while only line contact between those of single-enveloping gears. The worm and worm gear of a set have the same hand of helix as for crossed helical gears, but the helix angles are usually quite different. The helix angle on the worm is generally quite large, and that on the gear very small. Because of this, it is usual to specify the lead angle on the worm, which is the complement of the worm helix angle, and the helix angle on the gear; the two angles ate equal for a 90-deg. Shaft angle.When gears are to be used to transmit motion between intersecting shaft, some ofbevel gear is required. Although bevel gear are usually made for a shaft angle of 90 deg. They may be produced for almost any shaft angle. The teeth may be cast, milled, or generated. Only the generated teeth may be classed as accurate. In a typical bevel gear mounting, one of the gear is often mounted outboard of the bearing this means that shaft deflection can be more pronounced and have a greater effect in the contact of teeth. Another difficulty, which occurs in predicting the stress in bevel-gear teeth, is the fact the teeth are tapered.Straight bevel gears are easy to design and simple to manufacture and give very good results in service if they are mounted accurately and positively. As in the case of squrgears, however, they become noisy at higher values of the pitch-line velocity. In these cases it is often good design practice to go to the spiral bevel gear, which is the bevel counterpart of the helical gear. As in the case of helical gears, spiral bevel gears give a much smoother tooth action than straight bevel gears, and hence are useful where high speed are encountered.It is frequently desirable, as in the case of automotive differential applications, to have gearing similar to bevel gears but with the shaft offset Such gears are called hypoid gears because their pitch surfaces are hyperboloids of revolution The tooth action between such gears is a combination of rolling and has much in common with that of worm gears.A shaft is a rotating or stationary member usually of circular cross section, having mounted upon it such elementsas gears pulleys flywheels, cranks sprockets and other power-transmission elements Shaft may be subjected to bending tension compression or torsional loads acting singly or in combination with one another .When they are combined one may expect to find both static and fatigue strength to be important design considerations since a single shaft may be subjected to static stresses completely reversed, and repeated stresses, all acting at the same timeThe word “shaft” covers numerous wariations, such as axles and spindles. Anaxle is a shaft, wither stationary or rotating nor subjected to torsion load. Ashirt rotating shaft is often called a spindle.When either the lateral or the tosional deflection of shaft must be held to close limits, the shaft must be sized on the basis of deflection before analyzing the stresses The reasonfor this is that if the shift is made stiff enough so that the deflection is not too large, it is probable that the resulting stresses will be safe. But by no means should the designer assume that they are within acceptable limits. Whenever possible the power-transmission elements such as gears or pullets, should be located close to the supporting bearings. This reduces the bending moment, and hence the deflection and bending stress.Although the von Mises-Hencky-Goodman method is difficult to use in design of shaft, it probably come closest to predicting actual failure. Thus it is a good way of checking a shaft that has already been designed or of discovering why a particular shaft that has already been designed or of discovering why a particular shaft has failed in service. Furthermore, there are a considerable number of shaft-design problems in which the dimension are pretty well limited by other considerations, such as rigidity, and it is only necessary for the designer to discover something about the fillet sizes, heat-treatment, and surface finish and whether or not shot peening is necessary in order to achieve the required life and reliability.Because of the similarity of their functions, clutches and brakes are treated together. In a simplified dynamic representation of a friction clutch, or brake, two inertias I1and I2 traveling at the respective angular velocities W1 and W2, one of which may be zero in the case of brake, are to be brought to the same speed by engaging the clutch or brake. Slippage occurs because the two elements are running at different speeds and energy is dissipated during actuation, resulting in a temperature rise. In analyzing the performance of these devices we shall be interested in the actuating force, the torque transmitted, the energy loss and the temperature rise. The torque transmitted is related to the actuating force, the coefficient of friction, and the geometry of the clutch or brake. This is problem in static, which will have to be studied separately for each geometric configuration. However, temperature rise is related to energy loss and can be studied without regard to the type of brake or clutch because the geometry of interest is the hear-dissipating surfaces. The various types of clutches and brakes may be classified as fallows:Rim type with internally expanding shoesRim type with internally contracting shoesBand typeDisk or axial typeCone typeMiscellaneous typeThe analysis of all type of friction clutches and brakes use the same general procedure. The following step are necessary:1. Assume or determine the distribution of pressure on the frictionalsurfaces.2. Find a relation between the maximum pressure and the pressure at any point3. apply the condition of statical equilibrium to find (a) the actuating force, (b) the torque, and (c) the support reactions.Miscellaneous clutches include several type, such as the positive-contact clutches, overload-release clutches, overrunning clutches, magnetic fluid clutches, and others.A positive-contact clutch consists of a shift lever and two jaws. The greatest differences between the various types of positive clutches are concerned with the design of the jaws. To provide a longer period of time for shift action during engagement, the jaws may be ratchet-shaped, or gear-tooth-shaped. Sometimes a great many teeth or jaws re used, and they may be cut either circumferentially, so that they engage by cylindrical mating, or on the faces of the mating elements.Although positive clutches are not used to the extent the frictional-contact type, they do have important applications where synchronous operation is required.Devices such as linear driver or motor-operated screw drivers must run to definite limit and then come to a stop. An over load-release rype of clutch is required for these applications. These clutches are usually spring-loaded so as to release at a predetermined toque. The clicking sound which is heard when the overload point is reached is considered to be a desirable signal.An overrunning clutch or coupling permits the driven member of a machine to “freewheel” or “overrun” because the driver is stopped or because another source of power increase the speed of the driven. This type of clutch usually uses rollers or balls mounted between an outer sleeve and an inner member having flats machined around the periphery. Driving action is obtained by wedding the rollers between the sleeve and the flats. The clutch is therefore equivalent to a pawl and ratchet with an infinite number of teeth.Magnetic fluid clutch or brake is a relatively new development which has two parallel magnetic plates. Between these plates is a lubricated magnetic powder mixture. An electromagnetic coil is inserted somewhere in the magnetic circuit. Bu varying the excitation to this coil, the shearing strength of the magnetic fluid mixture may be accurately controlled. Thus any condition from a full slip to a frozen lockup may be obtained.机械传动系统介绍在传统机械和现代机械中齿轮和轴的重要地位是不可动摇的。
机械工程毕业设计外文翻译
毕业设计论文外文资料原文及译文学院:机电工程学院专业:机械设计制造及其自动化班级:学号:姓名:Mechanical engineering1.The porfile of mechanical engineeringEngingeering is a branch of mechanical engineerig,it studies mechanical and power generation especially power and movement.2.The history of mechanical engineering18th century later periods,the steam engine invention has provided a main power fountainhead for the industrial revolution,enormously impelled each kind of mechznical biting.Thus,an important branch of a new Engineering – separated from the civil engineering tools and machines on the branch-developed together with Birmingham and the establishment of the Associantion of Mechanical Engineers in 1847 had been officially recognized.The mechanical engineering already mainly used in by trial and error method mechanic application technological development into professional engineer the scientific method of which in the research,the design and the realm of production used .From the most broad perspective,the demend continuously to enhance the efficiencey of mechanical engineers improve the quality ofwork,and asked him to accept the history of the high degree of education and training.Machine operation to stress not only economic but also infrastructure costs to an absolute minimun.3.The field of mechanical engineeringThe commodity machinery development in the develop country,in the high level material life very great degree is decided each kind of which can realize in the mechanical engineering.Mechanical engineers unceasingly will invent the machine next life to produce the commodity,unceasingly will develop the accuracy and the complexity more and more high machine tools produces the machine.The main clues of the mechanical development is:In order to enhance the excellent in quality and reasonable in price produce to increase the precision as well as to reduce the production cost.This three requirements promoted the complex control system development.The most successful machine manufacture is its machine and the control system close fusion,whether such control system is essentially mechanical or electronic.The modernized car engin production transmission line(conveyer belt)is a series of complex productions craft mechanizationvery good example.The people are in the process of development in order to enable further automation of the production machinery ,the use of a computer to store and handle large volumes of data,the data is a multifunctional machine tools necessary for the production of spare parts.One of the objectives is to fully automated production workshop,three rotation,but only one officer per day to operate.The development of production for mechanical machinery must have adequate power supply.Steam engine first provided the heat to generate power using practical methods in the old human,wind and hydropower,an increase of engin .New mechanical engineering industry is one of the challenges faced by the initial increase thermal effciency and power,which is as big steam turbine and the development of joint steam boilers basically achieved.20th century,turbine generators to provide impetus has been sustained and rapid growth,while thermal efficiency is steady growth,and large power plants per kW capital consumption is also declining.Finally,mechanical engineers have nuclear energy.This requires the application of nuclear energy particularly high reliability and security,which requires solving many new rge power plants and the nuclear power plant control systems have become highly complex electroonics,fluid,electricity,water and mechanical parts networks All in all areas related to the mechanical engineers.Small internal combustion engine,both to the type (petrol and diesel machines)or rotary-type(gas turbines and Mong Kerr machine),as well as their broad application in the field of transport should also due to mechanical enginerrs.Throughout the transport,both in the air and space,or in the terrestrial and marine,mechanial engineers created a variety of equipment and power devices to their increasing cooperation with electrical engineers,especially in the development of appropration control systems.Mechanical engineers in the development of military weapons technology and civil war ,needs a similar,though its purpose is to enhance rather than destroy their productivity.However.War needs a lot of resources to make the area of techonlogy,many have a far-reaching development in peacetime efficiency.Jet aircraft and nuclear reactors are well known examples.The Biological engineering,mechanical engineering biotechnology is a relatively new and different areas,it provides for the replacement of the machine or increase thebody functions as well as for medical equipment.Artficial limbs have been developed and have such a strong movement and touch response function of the human body.In the development of artificial organ transplant is rapid,complex cardiac machines and similar equipment to enable increasingly complex surgery,and injuries and ill patients life functions can be sustained.Some enviromental control mechanical engineers through the initial efforts to drainage or irrigation pumping to the land and to mine and ventilation to control the human environment.Modern refrigeration and air-conditioning plant commonaly used reverse heat engine,where the heat from the engine from cold places to more external heat.Many mechanical engineering products,as well as other leading technology development city have side effects on the environment,producing noise,water and air pollution caused,destroyed land and landscape.Improve productivity and diver too fast in the commodity,that the renewable naturalforces keep pace.For mechanical engineers and others,environmental control is rapidly developing area,which includes a possible development and production of small quantities of pollutants machine sequnce,and the development of new equipment and teachnology has been to reduce and eliminate pollution.4.The role of mechanical engineeringThere are four generic mechanical engineers in common to the above all domains function.The 1st function is the understanding and the research mechanical science foundation.It includes the power and movement of the relationship dynamics For example,in the vibration and movement of the relationship;Automatic control;Study of the various forms of heart,energy,power relations between the thermodynamic;Fluidflows; Heat transfer; Lubricant;And material properties.The 2nd function will be conducts the research,the desing and the development,this function in turn attempts to carry on the essential change to satisfy current and the future needs.This not only calls for a clear understanding of mechanical science,and have to breakdown into basic elements of a complex system capacity.But also the need for synthetic and innovative inventions.The 3rd function is produces the product and the power,include plan,operation and maintenance.Its goal lies in the maintenance eitherenhances the enterprise or the organization longer-tern and survivabilaty prestige at the same time,produces the greatest value by the least investments and the consumption.The 4th function is mechanical engineer’s coordinated function,including the management,the consultation,as well as carries on the market marking in certain situation.In all these function,one kind unceasingly to use the science for a long time the method,but is not traditional or the intuition method tendency,this is a mechanical engineering skill aspect which unceasingly grows.These new rationalization means typical names include:The operations research,the engineering economics,the logical law problem analysis(is called PABLA) However,creativity is not rationalization.As in other areas,in mechanical engineering,to take unexpected and important way to bring about a new capacity,still has a personal,marked characteristice.5.The design of mechanical engineeringThe design of mechanical is the design has the mechanical property the thing or the system,such as:the instrument and the measuring appliance in very many situations,the machine design must use the knowledge of discipline the and so on mathematics,materials science and mechanics.Mechanical engineering desgin includeing all mechanical desgin,but it was a study,because it also includes all the branches of mechsnical engineering,such as thermodynamics all hydrodynamics in the basic disciplines needed,in the mechanical engineering design of the initial stude or mechanical design.Design stages.The entire desgin process from start to finish,in the process,a demand that is designed for it and decided to do the start.After a lot of repetition,the final meet this demand by the end of the design procees and the plan.Design considerations.Sometimes in a system is to decide which parts needs intensity parts of geometric shapesand size an important factor in this context that we must consider that the intensity is an important factor in the design.When we use expression design considerations,we design parts that may affect the entire system design features.In the circumstances specified in the design,usually for a series of such functions must be taken into account.Howeever,to correct purposes,we should recognize that,in many cases thedesign of important design considerations are not calculated or test can determine the components or systems.Especially students,wheen in need to make important decisions in the design and conduct of any operation that can not be the case,they are often confused.These are not special,they occur every day,imagine,for example,a medical laboratory in the mechanical design,from marketing perspective,people have high expectations from the strength and relevance of impression.Thick,and heavy parts installed together:to produce a solid impression machines.And sometimes machinery and spare parts from the design style is the point and not the other point of view.Our purpose is to make those you do not be misled to believe that every design decision will needreasonable mathematical methods.Manufacturing refers to the raw meterials into finished products in the enterprise.Create three distinct phases.They are:input,processing exprot.The first phase includes the production of all products in line with market needs essential.First there must be the demand for the product,the necessary materials,while also needs such as energy,time,human knowledge and technology resourcess .Finall,the need for funds to obtain all the other resources. Lose one stage after the second phase of the resources of the processes to be distributed.Processing of raw materials into finished products of these processes.To complete the design,based on the design,and then develop plans.Plan implemented through various production processes.Management of resources and processes to ensure efficiency and productivity.For example,we must carefully manage resources to ensure proper use of funds.Finally,people are talking about the product market was cast.Stage is the final stage of exporting finished or stage.Once finished just purchased,it must be delivered to the users.According to product performance,installation and may have to conduct further debugging in addition,some products,especially those very complex products User training is necessary.6.The processes of materials and maunfacturingHere said engineering materials into two main categories:metals and non-ferrous,high-performance alloys and power metals.Non-metallic futher divided into plastice,synthetic rubber,composite materials and ceramics.It said the productionproccess is divided into several major process,includingshape,forging,casting/ founding,heat treatment,fixed/connections ,measurement/ quality control and materal cutting.These processes can be further divide into each other’s craft.Various stages of the development of the manufacturing industry Over the years,the manufacturing process has four distinct stages of development, despite the overlap.These stages are:The first phase is artisanal,the second Phase is mechanization.The third phase is automation the forth Phase is integrated.When mankind initial processing of raw materials into finished products will be,they use manual processes.Each with their hands and what are the tools manuslly produced.This is totally integrated production take shape.A person needs indentification,collection materials,the design of a product to meet that demand,the production of such products and use it.From beginning to end,everything is focused on doing the work of the human ter in the industrial revolution introduced mechanized production process,people began to use machines to complete the work accomplished previously manual. This led to the specialization.Specialization in turn reduce the manufacture of integrated factors.In this stage of development,manufacturing workers can see their production as a whole represent a specific piece of the part of the production process.One can not say that their work is how to cope with the entire production process,or how they were loaded onto a production of parts finished.Development of manufacting processes is the next phase of the selection process automation.This is a computer-controlled machinery and processes.At this stage,automation island began to emerge in the workshop lane.Each island represents a clear production process or a group of processes.Although these automated isolated island within the island did raise the productivity of indivdual processes,but the overall productivity are often not change.This is because the island is not caught in other automated production process middle,but not synchronous with them .The ultimate result is the efficient working fast parked through automated processes,but is part of the stagnation in wages down,causing bottlenecks.To better understand this problem,you can imagine the traffic in the peak driving a red light from the red Service Department to the next scene. Occasionally you will find a lot less cars,more than being slow-moving vehicles,but the results can be found by thenext red light Brance.In short you real effect was to accelerate the speed of a red Department obstruction offset.If you and other drivers can change your speed and red light simultaneously.Will advance faster.Then,all cars will be consistent,sommth operation,the final everyone forward faster.In the workshop where the demand for stable synchronization of streamlined production,and promoted integration of manufacturing development.This is a still evolving technology.Fully integrated in the circumstances,is a computer-controllrd machinery and processing.integrated is completed through computer.For example in the preceding paragraph simulation problems,the computer will allow all road vehicles compatible with the change in red.So that everyone can steady traffic.Scientific analysis of movement,timing and mechanics of the disciplines is that it is composed of two pater:statics and dynamics.Statics analyzed static system that is in the system,the time is not taken into account,research and analysis over time and dynamics of the system change.Dynameics from the two componets.Euler in 1775 will be the first time two different branches: Rigid body movement studies can conveniently divided into two parts:geometric and mechanics.The first part is without taking into account the reasons for the downward movement study rigid body from a designated location to another point of the movement,and must use the formula to reflect the actual,the formula would determine the rigid body every point position. Therefore,this study only on the geometry and,more specifically,on the entities from excision.Obviously,the first part of the school and was part of a mechanical separation from the principles of dynamics to study movement,which is more than the two parts together into a lot easier.Dynamics of the two parts are subsequently divided into two separate disciplines,kinematic and dynamics,a study of movement and the movement strength.Therefore,the primary issue is the design of mechanical systems understand its kinematic.Kinematic studies movement,rather than a study of its impact.In a more precise kinematic studies position,displacement,rotation, speed,velocity and acceleration of disciplines,for esample,or planets orbiting research campaing is a paradigm.In the above quotation content should be pay attention that the content of the Euler dynamics into kinematic and rigid body dynamics is based on the assumptionthat they are based on research.In this very important basis to allow for the treatment of two separate disciplines.For soft body,soft body shape and even their own soft objects in the campaign depends on the role of power in their possession.In such cases,should also study the power and movement,and therefore to a large extent the analysis of the increased complexity.Fortunately, despite the real machine parts may be involved are more or less the design of machines,usually with heavy material designed to bend down to the lowest parts.Therefore,when the kinematic analysis of the performance of machines,it is often assumed that bend is negligible,spare parts are hard,but when the load is known,in the end analysis engine,re-engineering parts to confirm this assnmption.机械工程1.机械工程简介机械工程是工程学的一个分支,它研究机械和动力的产,尤其是力和动力。
