8D Report 中英文对照模板
8D-Report-中英文对照模板

Responsible: 负责人:
张健
Root cause(s) (RC) and verification of effectiveness: why has the failure not been detected? 根本原因(RC)及其有效性验证:为什么故障没有被发现? 没有设置此处的检验点
Failure Cause / Causing Process: 故障原因/原因分析过程: 在硫化过程中由于模具底部温度过高,用胶量过大,使部分产品出现橡胶与骨架粘接部分烧边现象,
Intermediate report date: 中间报告: Final report date: 最终报告:
Root cause(s) (RC) and verification of effectiveness: why could the failure occur? 根本原因(RC)及其有效性验证:为什么故障会发生? 在硫化过程中由于模具底部温度过高,用胶量过大。
Business Address: 通讯地址:
Email: 电子邮件:
D1 Problem Solving Team/ 解决问题工作组
Sponsor: 监管人:
张健
Surname/ 姓
Team: 组员:
Externals: 外部人员:
D2 Problem Description/ 问题描述
Customer Complaint: 客户投诉内容:
Reference No.:
8D编号:
Concession No.:
回用/让步放行编号:
Header data/ 表头信息
Complaint Date:
投诉日期:
2011/4/20
8D报告模板(中英文)

XXX 精密机械有限公司8D-REPORT 异常No.: 产品编号\MFC P/N : 供货商\Supplier :INV NO. S/C NO : 管理代表\Manager Rep : 订单数量\Q'TY : 不良数\DEF Q'TY :Discipline 1 INTERNAL/EXTERNAL MEMBERS/责任归属1.RESPONSIBLE DEPARTMENT \责属单位:2. RESPONSIBLE PERSON\责属人员: Discipline 2 DESCRIBE THE PROBLEM\问题描述Discipline 3 IMMEDIATE ACTION\立即改善措施负责人 预定完成日Discipline 4 DECRIBE ROOT CAUSE\根本原因描述ROOT CAUSE\发生原因WHY WAS NOT DETECTED\ 为何未被侦测到 责属单位 责属人员Discipline 5 LONG-TERM ACTION\长期措施CORRECTIVE ACTION \改善措施 RECHECK FOR RELATIONAL PROCESS AND PRODUCT \类似制程和产品的考量负责人 预定完成日是否修正YES NOFMEA/FLOW CHART/CONTROL PLAN Department Manager/单位主管﹕ Respondor/承办人﹕ Discipline 6 VERIFICATION OF EFFECTIVENESS 效果确认审核者 效果追踪日Discipline 7 PREVENT RECURRENCE\再发防止审核者 效果追踪日Case close(结案) □YES \是 □NO \否Discipline 8 MEMO\备注Discipline 6、7、8由MFC 或客户填写 窗体编号:FM 本单据需由品保部追踪FMEA/CONTROL PLAN/FLOW CHART 已因应相对应改善措施修正完成. Open Date\发生日期 Happen Station\发生地 Close Date\结案日期。
8D报告(中英文)

Team Member/小组成员:
Approvl/核准:
Root Cause/根本原因:(description of technical or logistical background/技术或内在联系)
Analysis/分析:Approvl/核准:
Containment Action(s)/补救措施:
Define Problem/问题描述:(all relevant data like failure description, failure rate, line or incoming failure - filled-in by customer)
(所有相关数据比如缺陷描述,缺陷比率,在线或进料缺陷-客户提供)
公司LOGO
公司英文名称
公司中文名称
Date/日期:
Complaint No./客诉编号:
8D Report(Customer Complaint)/ 8D报告(客户抱怨)
Company/公司:Linkman/联系人:
Model Name/机型名称:Complaint Date/抱怨日期:
Purchase Order No./定单号:Delivery ./出货日期:
Fill in/填写:Approvl/核准:Send/发送:
Corrective Action/纠正措施:(short-term and mid-term actions/短期及中期预防措施)
Fill in/填写:Approvl/核准:Send/发送:
Verify Corrective Actions/确认纠正措施:(indication that corrective actions are covering the defined problem/
8D报告中英文版

8D REPORTPlant ( use SAP plant codes)公司(采用工厂代码)Notification # 投诉号Customer 客户Customer complaint # 客户抱怨编号Originator 编制Sales Order/PO # 销售订单号Date: 日期Date Due: 截止日期Product(s) Affected 涉及产品S/N (If Applicable) 产品序列号(如果需要)Supplier 供应商Supplier Part Number 供应商产品编号Material (if applicable)原材料(如果需要)Supplier CAR 供应商8D Internal CAR 内部8D Inter-Entity CAR 内部个体8D Customer CAR 客户(外部)8D1. CAR Team Members: (team members assigned to investigate and resolve the CAR issue)纠正预防措施团队成员(确定团队成员调查和分析问题)2.Problem Description: (from the CAR Team)问题描述(通过CAR团队得知)Photo, sketch or data describing the issue: (from discovery of issue and CAR Team investigation)通过照片,草图或者数据来描述问题(通过问题发现和团队调查)3. Containment Actions: (by CAR Team organization)紧急措施(通过团队讨论)4. Potential Root Causes: (that may have caused the CAR issue)潜在根本原因(可能导致问题发生的原因)5.Verify Root Causes by Audit: (audit the process where the issue occurred to verify you have identified the real root cause. WHO,WHAT,WHERE,WHEN,HOW. Provide evidence to support the most likely root cause)调查来证实根本原因(调查整个过程,问题发生以正式找到真正的根本原因,5W分析,提供证据来验证最有可能的根本原因)6: Immediate Corrective Actions: (Define and implement short-term actions that will protect the customer from the problem until permanent corrective action is implemented. Provide evidence of the effectiveness of these actions WHO,WHAT,WHERE,WHEN,HOW)紧急措施(在永久预防措施施行前,定义和实行短期行动来防止不良流动到客户处。
8D整改报告模板中英文对照

描述(描述问题,什么,哪里,时间,如何)Description (Describe issue in terms of what, where, when and how many)
产品部位
发生时间
发生地点
总数量
发生数量
问题反馈者
故障(问 题)现象
Verification of Corrective Actions 施都要确认.Verification of Corrective Action: Has the issue been turned on and off? How? Verification
through statical evidence / hypothesis testing. Verification of corrective action for each why made and why
4. 根本原因 Root Cause
根本原因ROOT CAUSE
5. 永久纠正措施 Permanent Corrective Action
永久纠正措施Permanent Corrective Action
6. 纠正措施的确认
纠正措施的确认:该问题处于开启状态还是关闭状态?怎样?通过证据确认/假设检验.针对每个产生的原因和被发运原因的纠正措
8. 肯定团队/关闭 Congratulation & Closure
需要的文件更新了吗? Has the necessary documentation been
updated?
肯定团队Congratulation
相关文件 Affected Document
BOM
8D报告模板-中英文

CORRECTIVE ACTION REQUEST (CAR)□Complete 完整的(8D) □ Short Form 简式的( D4, D5, D6 & D7 Only)Steps 1 - 3 and estimated time for resolution must be completed within 12 hours 步骤 1 - 3,预计解决时间必须在 12 小时内完成Step 4 - 7 must be completed within 2 weeks, in case of more than 2 weeks; detailed plan must be attached 步骤 4 - 7 必须在 2 周内完成,如果超过 2 周,必须附详细的计划Date Issued 发出日期CAR Number CAR 编号Recurrence of defect 是否重复发生 Yes - No ■ If yes: old CAR No.对应旧的 CAR No.:Issued To 发放给:Supplier 供应商:CAR Requestor 要求者:Part Number 产品型号:Part Des:Qty controlled 检测数量: Qty. Rejected 不良数量:Defect Description 缺陷描述:➢ Who:➢ What:➢ Why:➢ When:➢ Where:➢ How:➢ How Many:➢Traceability Data (e.g. cast lot no.; delivery slip no.; serial number, colour dots,):可追溯性数据(货柜号;送货单号;批次号;色彩点;)Photo / Sketch 图片/草图Effects Estimation 影响效果评估: Request originated by 要求来源于:□Customer Spill 客户处 □Internal Inspections 内部检查 □ Customer Satisfaction 客户投诉□Logistics 物流 / Packaging 包装□ Other______________CAR information sent to:CAR 信息发送到:□Supplier Quality 供应商质量□Process Quality 制程质量□ Customer Quality 客户质量□ Production Dept 生产部□ Technology Dept 技术部□ Process Technology Dept 过程工艺部□Suppliers 供应商□Other 采购部_____________Cost Recovery will be requested 是否需要成本补偿( 1 ) Select a Team ( Must have "BUY-IN" and ability to solve problem ) : 确定团队(必须有“接受/认同”和解决问题的能力)Team Leader 团队组长Supplier Quality 供应商质量Manufact. Engineering 制造工程师Process Quality 过程质量Process Engineering 工艺工程师Customer Quality 客户质量Manufacturing 生产部Other 其他YesNoLPR-QR-807-04 B31/4CORRECTIVE ACTION REQUEST (CAR)( 2 ) Define & Describe the problem (Analyze the problem freq., loc., effects, etc., and define desired solutions) :定义&描述问题(分析问题频率、地方、效果等,并定义所需的解决方案)➢ Who: ➢ What: ➢ Why: ➢ When: ➢ Where: ➢ How: ➢ How Many: ➢Frequency of problem (ppm): 问题的频率(PPM):Reasons of non-detestability: 非检测的原因:Estimation of consequences: 后果评估:Extension to other Part Numbers/Lines/Plants: 扩展到其他零件编号、生产线、工厂:( 3 ) Containment: (Immediate actions required to eliminate defects at supplier, mfg., and customer locations) 围堵措施: (需要确认缺陷问题在供应商、生产线和客户处的数量)VERIFY 查证Supplier 供应商处OKNON OKAction / Notes / Identification of OK parts 行动、备注、识别好的部分Warehouse 库存品WIP 在制品 Customer 客户处OthersTemporary Countermeasure (until the implementation of definitive corrective actions) : 临时对策(直到确定的纠正措施的实施)1)TimingImpact %( 4 ) A) Identify Root Cause applying cause effect analysis 确定根本原因应用造成影响的分析 Material 物料: NA Machine 机器: NA Method 方法: NA Man 人: NA(4) B Identify Root Cause with min.“3 whywhy ”: 确定根本原因和最少有“3 个为什么” Why ?Why ?Why ?Why ?LPR-QR-807-04 B32/4CORRECTIVE ACTION REQUEST (CAR)Measurement 测量: NA Environment 环境: N/A 4) C) Verify root Causes, 根本原因 the root causes are:根本原因是:Why ? Why ?( 5 ) Permanent Corrective Action: (Choose & Implement Corrective Action )纠正措施:(选择和实施纠正措施)➢TimingImpact %➢➢ ➢➢( 6 ) Verification of Corrective Action (Resp. Team) 纠正措施的验证:Quality department 质量部门Corrective action implemented on (Date) ____ Pls see feasibility analysis report for long term actionTracking period: from week____to week ____ 纠正措施实施(日期) ____ 请见上实现可行性分析报告长期行动跟踪期:从____星期到___星期Documentation of Verification Evidence 文档验证的证据:■ Test and Measure results 测试和测量结果 □ Capability 性能 □Audit 审核■ Attribute Data 属性数据□ Fmea□ Control Plan 控制计划□ Preventive Maintenance Instruc. 预防性维护的教诲 □ Other____________Information sent to 信息发送到: ■Supplier Quality 供应商质量 □Process Quality 制程质量 ■Customer Quality 客户质量□Customer Quality 客户质量 □Production Dept 生产部 □Technology Dept 技术部 □Process Technology Dept 过程工艺部 □Suppliers 供应商 □Other_____________( 7) Prevention 预防: (Preventive action taken, to see this does not occur again 预防行动确保不会再发生)(Resp. Team):FMEA Updated FMEA 更新□ Yes ■No DatePrevious FMEA (以前 FMEA)Severity 严重性____ Occurrence 发生率____ Detection 探测度____RPN_____Revised FMEA (修改 FMEA)Severity 严重性____ Occurrence 发生率____ Detection 探测度____RPN_____Control Plan Updated 控制计划更新□Yes ■ No Date _______Procedures Updated 操作指导更新□Yes ■ No DateInformation to other plants 信息给其他工厂□ Yes ■No Date _______Information to other Supplier 信息给其他供应商 □ Yes ■No Date _______Other 其他_____________________□ Yes □ No Date _______Audit signature 审核签名:Audit Date 审核日期:( 8 ) Recognize team success ( Acknowledge team and communicate results) : 确认团队成功(承认团队和沟通的结果)This CAR will be closed, If there are no more than two consecutive batches. 如果连续 2 批次无重复发生,这个 CAR 将会关闭第 1 批次供货: 第 2 批次供货:LPR-QR-807-04 B33/4CORRECTIVE ACTION REQUEST (CAR)Evaluation of Corrective Action 矫正行动有效性评估(Resp. Issuer)□Acceptable 可接受□ Unacceptable 不能接受Remarks 备注: _____ ____________________________________________________________________________Review Signature:___ ___________________________ Date:__ ____________Communication to the Customer completed on (Date)向客户沟通完成日期 :__ _________□ Accepted 可接受□ Unaccepted 不能接受Corrective action implemented starting from 纠正措施实施开始日期 __________附件:LPR-QR-807-04 B34/4。
8D报告 Report(中英文版)

编制Prepared by:
审阅Reviewed by:
日期Date:
D4 根本原因分析Define Root Cause(s)(5W1H法、5why) 根本原因Root cause: 1)为什么会发生Why it happened:
每一原因导致问题 验证/确认 比率Contribute % Verification/Va
2)为什么没有即时发现Why is there no immediate discovery:
D5选择及确认纠正措施Choose and Verify Permanent Corrective Action 措施有效性 纠正措施Action against Root cause: Effective %
责任人 Responsible person
完成时间 Finish time
D6 执行纠正措施Implemented Permanent Corrective Action(s) 纠正措施实施Action against Root cause:
执行日期 Date Implemented
D7系统性预防措施Systemic Prevent Recommendations 预防措施实施Action against Root cause:
执行日期 Date
验证/确认 Verification/Validation
D8确认措施效果Results confion)
D2 描述问题Describe Problem(什么产品,在什么时候,在哪里,发生了什么问题,严重程度怎样,发生比率多少)
D3 临时措施Implement Interim Containment Action(s) 临时措施Interim Containment Action(s): 有效性% Effective 执行日期Date Implemented 临时措施验证/确认 Verification/Validation:
8D报告模板中英文

5. Final Analysis 最终分析 5 WHY Analysis to identify root cause:5Why 分析根本原因
Consider: Man, Material, Machine, Method, Who, Where When Why, How, Process settings, Rework, Maintenance etc. Attach extra detail sheets where necessary 法、谁、在哪里、何时、为什么、怎样解决、工艺流程设计、返工、维护等。 如有需要可以增加表格。
Why?为什么 Why?为什 Why?为什么 么
Why?为什么 Why?为什 Why?为什么 么
Why?为什么 Why?为什 Why?为什么 么
Why?为什么 Why?为什 Why?为什么 么
Why?为什么 Why?为什么 Why?为什么 Why?为什么 Why?为什么 Why?为什么 Why?为什么 Why?为什么 Why?为什么 Why?为什么
A N P Q P8D C O N C E R N & C O U NT E R M EA S U R E R EP O RT S
Supplier Name & Code 供应商名 称 Part Name产品名 称
产品号
1. Concern Details 不良详情
Description (include photograph or sketch):描述(包括图片或示意图)
Qty. NG
Qty. OK 未通过数 % Effective 临时
通过数量 量
- 1、下载文档前请自行甄别文档内容的完整性,平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益,请联系客服反馈,我们会尽快为您处理(人工客服工作时间:9:00-18:30)。
D8
Final Meeting/ 最终会议
Surname/姓 Lastname/名
Participant: 参加人员: accomplished at: 会议地点: Results: 结果:
Signatures/签名: P/QMM: Name: 工厂质量部经理 名字: Sponsor: 监管人: Name: 名字:
completed on: 完成日期: 2011-4-21
田连海
completed on: 完成日期: 2011-4-21
0 km:
completed on: 完成日期: Field: 现场:0
D5
Potential corrective actions and proof of effectiveness/ 潜在的纠正措施和有效性的证实:
Complaint Date: 投诉日期: 8D-Title: 8D主题: Warranty Decision: 质保决定: Customer: 客户: 北方凌云 2011-4-20 橡胶部分出现裂口 Manufacturing plant: 制造工厂: Customer Material No.: 客户物料编号: Serial No.: 系列号: 河北旭龙公司 前橡胶减震
Date: 日ure: 签名: Signature: 签名:
Editor: BR/QMM1
FR 08958-1
Page 4 / 4
completed on: 实际完成日期:
Editor: BR/QMM1
FR 08958-1
Page 2 / 4
8D-Report/8D报告
Reference No.: 8D编号: Concession No.: 回用/让步放行编号: Intermediate report date: 中间报告: Final report date: 最终报告:
Editor: BR/QMM1
FR 08958-1
Page 3 / 4
8D-Report/8D报告
Reference No.: 8D编号: Concession No.: 回用/让步放行编号: Intermediate report date: 中间报告: Final report date: 最终报告:
Complaint type/mode: 电子邮件 投诉类型/方式 Supplier No.: 供应商编号: Supplier name: 供应商名称: Contact Person at Customer: 客户联系人: Business Address: 通讯地址: Email: 电子邮件:
Issuer: 发布者: Telephone: 电话: Telefax: 传真:
Telephone: Business Address: 通讯地址: Email: 电子邮件: Contact Person at Supplier: 供应商联系人: Business Address: 通讯地址: Email: 电子邮件: 电话: Telefax: 传真:
Telephone: 电话: Telefax: 传真:
Responsible: 负责人:
effective from: 生效日期: 2011-4-21
张健
completed on: 完成日期: 2011-4-21
removed at: 取消日期:
D7
Preventive action(s) of recurrence of the failure/ 避免故障再次发生的预防措施:
Editor: BR/QMM1
FR 08958-1
Page 1 / 4
8D-Report/8D报告
Reference No.: 8D编号: Concession No.: 回用/让步放行编号: Intermediate report date: 中间报告: Final report date: 最终报告:
将厂内现有产品逐一检验,避免再有此类现象发生,增加此种检验点
Responsible: 负责人:
田连海
completed on: 完成日期: 2011-4-21
D6
Introduction of corrective actions and tracking of effectiveness/ 实施纠正措施并追踪其有效性:
Responsible: 张健 负责人: Root cause(s) (RC) and verification of effectiveness: why has the failure not been detected? 根本原因(RC)及其有效性验证:为什么故障没有被发现? 没有设置此处的检验点 Responsible: 负责人 Expected effects/Risk assessment (Probability)/ 风险评估: Production period affected from: 受到影响的生产周期: Expected quantity of further failure at produced parts: 估计此后生产出的该种故障产品/零件数量: to: 直到: 0 Responsible: 负责人: Pot. failure qty: intern: 潜在故障数量: 内部: 0
D4
Root Cause Analysis/ 根本原因分析:
Failure Cause / Causing Process: 故障原因/原因分析过程: 在硫化过程中由于模具底部温度过高,用胶量过大,使部分产品出现橡胶与骨架粘接部分烧边现象,
Root cause(s) (RC) and verification of effectiveness: why could the failure occur? 根本原因(RC)及其有效性验证:为什么故障会发生? 在硫化过程中由于模具底部温度过高,用胶量过大。
D1
Problem Solving Team/ 解决问题工作组
张健
Surname/ 姓 Lastname/ 名 Teamleader/ 组长 E-Mail - Address/电子邮件地址:
Sponsor: 监管人: Team: 组员: Externals: 外部人员:
xulongjsb@
Update for QM-System (FMEA, Procedure-Instructions, PQP ...) 优化质量管理体系(FMEA,程序指导,PQP...)
Responsible: due date: 负责人: 要求完成日期: Adoption of Poss. Corrective Action(s) for other Processes, Products, Sites: 可以应用到其他过程、其他产品、其他场所的纠正措施: Could the failure concern other processes, products or sites? 此故障跟其他过程、产品或场所有关吗? If yes: Which departments do you inform (e.g. FMEA, Lessons-Learned Coordinators)? 如果是:要通知哪些部门(例如:FMEA和学习教训的协调员)?
D2
Problem Description/ 问题描述
前橡胶减震橡胶部分出现裂口
Customer Complaint: 客户投诉内容: Manufacturer Descr: 生产者描述: Failure Type: 故障类型: Failure Location: 故障位置: Manufacturing Date: 生产日期:
If no: Why don't you expect other processes, products or sites to be concerned? 如果不是:为什么你认为与其他过程、产品或场所无关?
Responsible: 负责人:
due date: 要求完成日期:
completed on: 实际完成日期:
Introduced corrective action(s)/ 实施的纠正措施: 已经将现有的库存产品进行了逐一检验。在检验规程中已经增加相应检验项目
planned introduction on: introduced on: 张健 计划引进日期: 2011-4-21 引进日期: 2011-4-21 Customer agreement at: by: 客户认可: 通过: Tracking of effectiveness of the introduced corrective action(s)/ 实施的纠正措施的有效性跟踪: 已经将现有的库存产品进行了逐一检验。在检验规程中已经增加相应检验项目 Responsible: 负责人: Removal of containment action(s)/ 取消围临时措施: Responsible: 负责人:
8D-Report/8D报告
Reference No.: 8D编号: Concession No.: 回用/让步放行编号: Intermediate report date: 中间报告: Final report date: 最终报告: Product: 产品型号:
Header data/ 表头信息
生产型故障 橡胶与骨架连接部分 Quantity of complaint products: 客户投诉的产品数量: End date of D2: D2结束日期:
D3
Containment action(s)/ 临时措施(围堵行动)
检查现有库存产品 Responsible: 负责人: 张健 Agreement of the customer with process or product-changing immediate measures at: 客户同意有关过程改变或产品改变的临时措施的日期: introduced on: 引进日期: Responsible: 负责人: effective from: 生效日期: