装载机岗位操作手册
(整理)地下铲运机使用说明书
地下铲运机使用说明书铜冠机械股份有限公司制造前言为了能使用户对TCY-3HL铲运机的使用、保养和管理等方面有所了解，本书中简要地介绍了TCY-3HL铲运机性能、结构原理和维护保养方面的要求。
仅供使用本型号铲运机的驾驶员、维修人员和技术管理人员参考。
由于本产品的结构性能不断的提高和改进，本书的内容可能与今后改进的产品有所差别，由于诸多原因限制，我公司可能无法随时通知各用户，希望用户谅解。
为了更好的为用户服务，希望用户在使用本书的过程中将你们发现的问题及改进的意见能及时反馈给我公司，我们将不胜感激。
书中若有错误或不妥之处敬请各用户批评指导。
目录概述 (5)主要尺寸 (5)技术规格 (7)转向 (9)工作液压系统 (9)制动液压系统 (10)控制 (11)仪表盘 (12)操作盘 (13)启动与停止........................................ .. (14)传动 (15)维护与润滑 (21)安全注意事项 (22)加油容量 (24)特别注意事项 (25)最初使用50小时后 (25)保养与润滑规程 (26)压力测试 (35)发动机的常见故障与排除 (39)液力变矩器的结构、功能及常见故障处理 (51)电力换档变速箱的结构功能及常见故障的处理 (54)桥的故障与排除 (57)制动器的故障与排除 (59)液压系统故障与排除方法 (60)概述本手册可以帮助您熟悉TCY-3地下铲运机及其所能完成的工作。
本手册所说明的是关于TCY-3的操作,一个内燃式，橡胶轮胎、低矮型地下铲运机。
TCY-3地下铲运机是专门用来装载、运输和倾倒矿石。
其它与此不同的用途不是本手册的主要内容。
主要内容还包括需要遵守的操作手册和维护保养规则。
制造商或供应商对产品错误使用造成的损坏不负任何责任。
每个驾驶员在操作装载机前都应对机器非常熟悉。
本手册所包含的内容可以帮助熟悉组件、装置和控制。
每一个与操作、运输、维护或维修TCY-3地下铲运机相关人员都必须阅读和使用本手册。
轮式装载机操作规程
轮式装载机操作规程一、引言轮式装载机是一种用于装卸、搬运和推土等作业的机械设备。
为了确保轮式装载机的安全操作和高效工作，制定本操作规程，以规范操作人员的行为，保障作业的顺利进行。
二、适合范围本操作规程适合于所有使用轮式装载机进行作业的操作人员。
三、操作人员的资质要求1. 操作人员必须具备合法的驾驶证，并熟悉轮式装载机的结构、性能和操作方法。
2. 操作人员必须经过相关培训，了解轮式装载机的操作规程和安全注意事项，并通过相应的考试合格。
3. 操作人员必须定期进行培训和考核，以保持其操作技能和知识的更新。
四、轮式装载机的检查与维护1. 在每次操作前，操作人员必须对轮式装载机进行全面的检查，包括但不限于液压系统、刹车系统、动力系统、转向系统、电气系统等。
2. 检查项目包括液位、油温、油压、轮胎气压、制动器工作情况等，确保轮式装载机处于良好的工作状态。
3. 操作人员必须定期对轮式装载机进行维护保养，包括更换润滑油、清洁滤芯、检修零部件等。
五、操作规程1. 操作人员必须穿戴好个人防护装备，包括安全帽、防护眼镜、耳塞、防滑鞋等。
2. 操作人员必须熟悉轮式装载机的仪表和控制器，确保能够正确操作。
3. 操作人员必须在操作前进行预热，确保轮式装载机的发动机处于正常工作温度。
4. 操作人员必须熟悉并遵守轮式装载机的操作手册，按照规定的步骤进行操作。
5. 操作人员必须注意周围环境，确保没有人员或者障碍物在作业区域内。
6. 操作人员必须根据作业需要调整轮式装载机的工作状态，包括挡位、转速、液压系统等。
7. 操作人员必须注意货物的平衡和稳定，避免超载或者不均匀装载导致的事故。
8. 操作人员必须遵守交通规则，确保在作业场所内的行驶安全。
9. 操作人员必须随时保持良好的沟通，与其他作业人员保持联系，确保作业的协调进行。
10. 操作人员必须在作业结束后，对轮式装载机进行清洁和检查，确保下次使用时处于良好的状态。
六、安全注意事项1. 操作人员必须严格遵守安全操作规程，不得擅自改变轮式装载机的结构或者性能。
装载机操作规程
装载机操作规程标题：装载机操作规程引言概述：装载机是一种常见的工程机械设备，广泛应用于建造工地、矿山、港口等领域。
正确的操作规程对于确保装载机的安全运行和提高工作效率至关重要。
一、操作前的准备1.1 确认环境：在操作装载机之前，应该确认作业环境是否安全，检查地面是否平整、无障碍物，确保操作区域通风良好。
1.2 检查设备：检查装载机的各项机械部件是否完好，如液压系统、制动系统、轮胎等，确保设备没有漏油、漏气等问题。
1.3 调整座椅和镜子：调整座椅和后视镜，确保操作时可以清晰看到周围环境，减少盲区。
二、操作技巧2.1 启动装载机：按照操作手册正确启动装载机，注意检查仪表盘的各项指示灯是否正常。
2.2 操作控制杆：熟练掌握各个控制杆的功能和操作方法，确保操作准确无误。
2.3 注意速度和转向：在操作装载机时，要注意控制速度和转向，避免急转弯或者高速行驶，以确保安全。
三、装载作业3.1 熟练操作铲斗：在装载作业中，要熟练掌握铲斗的升降、倾斜等功能，确保装载物料的准确性和效率。
3.2 控制装载量：根据装载机的额定承载能力，控制装载物料的数量，避免超载导致设备损坏或者事故发生。
3.3 注意装载平衡：在装载作业中，要注意保持装载物料的平衡，避免因为不平衡导致倾覆或者滑动。
四、卸载作业4.1 安全卸载：在卸载作业中，要选择平整的地面进行卸载，确保装载物料的稳定性，避免因为不平整地面导致卸载不稳。
4.2 控制卸载速度：控制卸载铲斗的速度和倾斜角度，确保卸载物料的平稳和准确。
4.3 注意周围环境：在卸载作业中，要注意周围环境，确保没有人员或者障碍物，避免事故发生。
五、操作结束5.1 停车关机：在操作结束后，将装载机停放在安全地带，拉起手刹，熄火，确保设备处于安全状态。
5.2 清洁维护：清洁装载机的外表面，定期检查设备的润滑油和液压油，及时更换和维护，延长设备的使用寿命。
5.3 汇报异常：如发现装载机有异常情况或者故障，及时向相关部门汇报，避免事故发生。
装载机工安全技术操作规程(三篇)
装载机工安全技术操作规程装载机是一种重型机械设备，用于装载、运输和卸载各类材料。
由于其操作环境危险性较高，操作人员必须严格遵守安全技术操作规程，以确保工作过程的安全和顺利进行。
本文将制定一份装载机工安全技术操作规程，旨在保护操作人员的安全和提高工作效率。
一、总则1. 操作人员必须年满18周岁，并通过相关培训并取得相应的资格证书，方可操作装载机。
2. 操作人员必须了解装载机的结构、性能、操作方法和注意事项，并熟悉相关安全规定。
3. 操作人员必须配戴符合要求的个人防护装备，包括安全帽、工作服、安全鞋等。
4. 在操作过程中，不得穿戴过宽松、易绊倒的衣物，不得佩戴饰品或长发等容易危及安全的物品。
5. 禁止酒后操作装载机，操作人员应保持清醒，不可在疲劳、生病或药物作用下操作。
二、装载机操作规范1. 在操作前必须对装载机进行日常检查，包括轮胎、刹车、液压系统等关键部位的检查，确保设备处于正常工作状态。
2. 在操作过程中，操作人员必须保持警觉，注意观察周围环境，避免与其他人员或障碍物相撞。
3. 装载机的起动、停车和操作要平稳，避免急刹车、急加速、急转向等危险动作。
4. 在装载和卸载过程中，操作人员必须确保车斗与物料之间的距离合适，防止物料溢出或车斗撞击到其他物体。
5. 禁止趴坐、站在车斗或踩踏车斗等危险操作，不得在装载机上从事除操作以外的其他工作。
三、装载机安全作业规范1. 在操作前必须通知相关人员，并设立警戒线，确保周围人员的安全。
2. 装载机作业区域应保持干燥、平整和无杂物的状态，避免操作时被外界因素干扰。
3. 长时间停机时，必须切断电源，拉起手刹，并将车斗放在地面上，禁止离开工作位置。
4. 在装载过程中，只能装载适量的物料，不得超载，以保证稳定性和安全性。
5. 在卸载过程中，操作人员必须将车斗抬升至安全高度，并确保周围人员的安全，防止物料倾泻伤人。
四、装载机设备维护规范1. 定期对装载机进行检修和保养，保证设备完好无损。
日立 ZW250-6 轮式装载机 操作手册说明书
250-6ENMNEM-NA1-6ZW250-6 WHEEL LOADER OPERATOR'S MANUALURL:https://Wheel LoaderOperator's ManualINTRODUCTIONRead this manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or machine damage.This standard specification machine can be operated under the following conditions without being modified. Atmospheric Temperature: -20 °C to 40 °C (-4 °F to 104 °F) Altitude: 0 m to 2000 m (0 ft to 6600 ft)In case the machine is used under conditions other than described above, consult your authorized dealer.This manual should be considered a permanent part of your machine and should remain with the machine when you sell it.This machine is of metric design. Measurements in this manual are metric. Use only metric hardware and tools as specified.Right-hand and left-hand sides are determined by facing in the direction of forward travel.Write product identification numbers in the Machine Numbers section. Accurately record all the numbersto help in tracing the machine should it be stolen.Your dealer also needs these numbers when you order parts. If this manual is kept on the machine, also file the identification numbers in a secure place off the machine. Use only diesel fuel with quality specified in JIS K-2204, EN-590 or ASTM D-975 which contents 15 ppm or lower sulfur.Also use fuel that complies with solid contamination level of class 18/16/13 of ISO4406-1999 (solid contamination includes dust). If the fuel specified above is not used, exhaust gas that exceeds the regulation values may be discharged, causing serious problem on the engine. Consult your authorized dealer.Warranty is provided as a part of Hitachi’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer.This warranty provides you with the assurance that Hitachi will back its products where defects appear within the warranty period. In some circumstances, Hitachi also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied.Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.Only qualified, experienced operators officially licensed (according to local law) should be allowed to operatethe machine. Moreover, only officially licensed personnel should be allowed to inspect and service the machine.PRIOR TO OPERATING THIS MACHINE, INCLUDING COMMUNICATION SYSTEM, IN A COUNTRY OTHER THAN A COUNTRY OF ITS INTENDED USE, IT MAYBE NECESSARY TO MAKE MODIFICATIONS TO IT SO THAT IT COMPLIES WITH THE LOCAL REGULATORY STANDARDS (INCLUDING SAFETY STANDARDS)AND LEGAL REQUIREMENTS OF THAT PARTICULAR COUNTRY. PLEASE DO NOT EXPORT OR OPERATE THIS MACHINE OUTSIDE OF THE COUNTRY OF ITS INTENDED USE UNTIL SUCH COMPLIANCE HAS BEEN CONFIRMED. PLEASE CONTACT HITACHI CONSTRUCTION MACHINERY CO., LTD. OR ANY OF OUR AUTHORIZED DISTRIBUTOR OR DEALER IF YOU HAVE ANY QUESTIONS CONCERNING COMPLIANCE.In this manual, urea water is indicated as DEF/AdBlue®.“DEF” stands for the Diesel Exhaust Fluid. AdBlue®is a registered trademark of the Verband der Automobilindustrie e.V. (VDA).All information, illustrations and specifications in this manual are based on the latest product information available at thetime of publication. The right is reserved to make changes at any time without notice.ENMNEM-NA1-6MEMO ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................CONTENTS (1)MACHINE NUMBERS (1)Aftertreatment Device (2)SAFETY ..........................................................................S-1 Recognize Safety Information ....................................................S-1 Understand Signal Words .............................................................S-1 Follow Safety Instructions ............................................................S-2 Prepare for Emergencies ...............................................................S-3 Wear Protective Clothing..............................................................S-3 Protect Against Noise ....................................................................S-4 Inspect Machine ..............................................................................S-4 General Precautions for Cab ........................................................S-5 Use Handrails and Steps ...............................................................S-6 Never Ride Attachment .................................................................S-6 Adjust Operator’s Seat ...................................................................S-6 Ensure Safety Before Rising from or Leaving Operator’s Seat .................................................................................................S-7 Fasten Your Seat Belt ......................................................................S-7 Move and Operate Machine Safely ...........................................S-8 Handle Starting Aids Safely .........................................................S-8 Operate Only from Operator’s Seat ..........................................S-9 Jump Starting ...................................................................................S-9 Investigate Job Site Beforehand .............................................S-10 Equipment of Head Guard, ROPS, FOPS ...............................S-11 Provide Signals for Jobs Involving Multiple Machines....S-11 Keep Riders Off Machine ...........................................................S-12 Drive Safely .....................................................................................S-12 Drive Machine Safely (Work Site) ............................................S-13 Drive Safely with Bucket Loaded ............................................S-14 Drive on Snow Safely ..................................................................S-14 Travel on Public Roads Safely ...................................................S-15 Avoid Injury from Rollaway Accidents ..................................S-15 Avoid Accidents from Backing Up and Turning ................S-16 Avoid Positioning Bucket or Attachment Over Anyone........................................................................................S-17 Avoid Tipping .................................................................................S-17 Never Undercut a High Bank ....................................................S-18 Dig with Caution ...........................................................................S-18 Perform Truck Loading Safely ..................................................S-18 Avoid Power Lines ........................................................................S-19 Precautions for Operation .........................................................S-19 Precautions for Lightning ..........................................................S-19 Protect Against Flying Debris and Falling Object .............S-20 Object Handling ...........................................................................S-21 Park Machine Safely .....................................................................S-22 Store Attachments Safely ..........................................................S-22 Transport Safely ............................................................................S-23 Handle Fluids Safely−Avoid Fires............................................S-24 Practice Safe Maintenance ........................................................S-25 Warn Others of Service Work ...................................................S-26 Support Machine Properly ........................................................S-26 Stay Clear of Moving Parts ........................................................S-27 Support Maintenance Properly ...............................................S-27 Prevent Parts from Flying ..........................................................S-28 Prevent Burns .................................................................................S-28Replace Rubber Hoses Periodically ........................................S-29 Avoid High-Pressure Fluids .......................................................S-29 Prevent Fires ...................................................................................S-30 Evacuating in Case of Fire ..........................................................S-31 Beware of Exhaust Fumes..........................................................S-32 Precautions for Welding and Grinding .................................S-32 Avoid Heating Near Pressurized Fluid Lines .......................S-32 Avoid Applying Heat to Lines Containing Flammable Fluids ...........................................................................................S-33 Precautions for Handling Accumulator and Gas Damper .......................................................................................S-33 Precautions for Diesel Exhaust Fluid (DEF) ..........................S-33 Remove Paint Before Welding or Heating ...........................S-34 Beware of Asbestos and Silicon Dust and Other Contamination .........................................................................S-34 Prevent Battery Explosions .......................................................S-35 Service Air Conditioning System Safely ...............................S-35 Handle Chemical Products Safely ...........................................S-36 Dispose of Waste Properly .........................................................S-36 Notes for Aftertreatment Device ............................................S-37 Precautions for Communication Terminal ...........................S-37 Precaution for Communication Terminal Equipment .....S-38 Articulation Stopper (Lock Bar) ...............................................S-40 SAFETY LABELS ...........................................................S-41 COMPONENTS NAME ....................................................1-1 Components Name ........................................................................1-1 GETTING ON AND OFF THE MACHINE .........................1-3 Getting ON and OFF the Machine .............................................1-3 OPERATOR’S STATION ..................................................1-4 Aftertreatment Device ...................................................................1-4 Automatic Regeneration ..............................................................1-6 Repeated inhibiting of aftertreatment devicecleaning ...................................................................................1-7 Cab Features ......................................................................................1-8 Front Console ....................................................................................1-9 Right Console .................................................................................1-10 Fingertip Control Type ..........................................................1-10 Multi-Function Joystick Type ..............................................1-11 Monitor Panel ................................................................................1-12 Parking Brake Indicator (Red)...................................................1-13 Brake Oil Low Pressure Indicator (Red) .................................1-13 Hydraulic Oil Level Indicator (Red) .........................................1-13 Low Steering Oil Pressure Indicator (Red) (Option) .........1-14 Transmission Warning Indicator (Red) ..................................1-14 Communication Error Indicator (Yellow) .............................1-14 Discharge Warning Indicator (Red) ........................................1-14 Engine Warning Indicator (Red) ..............................................1-15 Overheat Indicator (Red) ...........................................................1-15 Engine Oil Low Pressure Indicator (Red) ..............................1-15 Air Filter Restriction Indicator (Red) .......................................1-16 Preheat Indicator (Yellow) .........................................................1-16 Coolant Temperature Gauge ....................................................1-16 Fuel Gauge ......................................................................................1-16 Turn Signal Indicator (Green) ...................................................1-17Work Light Indicator (Yellow) ...................................................1-17 Clearance Light Indicator (Green) ..........................................1-18 Control Lever Lock Indicator (Red) .........................................1-18 Engine Overrun Alarm indicator (Red) ................................1-18 Multi Function Monitor ..............................................................1-19 Default Setting ..............................................................................1-20 Basic Screen ....................................................................................1-21 How to Use Screens .....................................................................1-22 Displaying Basic Screen ........................................................1-22 Monitor Operation .................................................................1-26 Alarm Occurrence Screen ..........................................................1-27 Remedy ............................................................................................1-29 DEF/SCR System Alarm ...............................................................1-31 DEF/AdBlue® Level Alarm ....................................................1-31 Urea SCR System Malfunction ............................................1-32 Aftertreatment Device Regeneration ...................................1-33 Aftertreatment Device Regeneration StatusDisplay ...................................................................................1-33 Automatic Regeneration (Auto-Regeneration) ............1-34 Manual Regeneration ............................................................1-35 Main Menu ......................................................................................1-36 Ride Control Drive Speed Setting ..........................................1-37 Dual Lift Arm Auto-Leveler .......................................................1-38 Height Kickout ON/OFF, Stop Height Setting ...............1-39 Lower Kickout ON/OFF, Stop Height Setting ................1-40 Brightness Adjustment ...............................................................1-41 Mail (Option) ..................................................................................1-43 Setting Menu .................................................................................1-45 Date and Time................................................................................1-46 Time Adjustment ....................................................................1-46 Date Adjustment .....................................................................1-48 Display Mode Setting ............................................................1-50 Auto Idling Stop ............................................................................1-52 Auto idling stop: ON/OFF .....................................................1-52 Acting Time Setting................................................................1-53 Rear View Camera Monitor .......................................................1-54 Aftertreatment Device Regeneration Inhibit .....................1-56 Setting Procedure ...................................................................1-56 Transmission Setting ...................................................................1-58 Shift Change Delay Mode Setting ...................................1-58 Lockup Setting .........................................................................1-60 Parallel/Tandem Switching Height Setting .........................1-62 Warm Up Operation ....................................................................1-64 Display Item Selection ................................................................1-66 Main Menu Display Order Change .........................................1-68 Information Menu ........................................................................1-70 Operation Condition ...................................................................1-71 Fuel Consumption ..................................................................1-71 Maintenance ..................................................................................1-73 Maintenance Notice ...............................................................1-73 Time Remains and Maintenance Interval .......................1-75 Troubleshooting ...........................................................................1-77 Monitoring ......................................................................................1-79 Switches, Steering Wheel and Pedals ....................................1-81 Hazard Switch ................................................................................1-82Parking Brake Switch ...................................................................1-84 Neutral Lever Lock (for the Forward/Reverse Lever) .......1-85 Steering Wheel ..............................................................................1-85 Horn Switch ....................................................................................1-85 Key Switch .......................................................................................1-86 Turn Signal Lever ..........................................................................1-87 Engine Overrun Alarm Indicator ............................................1-87 Light Switch ....................................................................................1-88 High-Low Beam Switch ..............................................................1-89 Accelerator Pedal ..........................................................................1-90 Brake Pedal .....................................................................................1-90 Service Brake ............................................................................1-90 Declutch Brake .........................................................................1-90 Forward/Reverse Lever/ Shift Switch ....................................1-91 Forward/Reverse Lever .........................................................1-91 Shift Switch ...............................................................................1-91 Wiper Switch ..................................................................................1-92 Wiper Operation ......................................................................1-92 Front/Rear Wiper Switch .......................................................1-93 Tilt, Telescopic Lever/Steering Column Tilt Pedal .............1-95 Right Console / Switches ...........................................................1-96 Fingertip Control Type ..........................................................1-96 Loading Control Levers ..............................................................1-97 Right Console / Switches ...........................................................1-99 Multi-Function Joystick Type ..............................................1-99 Loading Multi-Function Joystick Lever (Option) .............1-100 Auxiliary Control Lever (Option) ...........................................1-101 Armrest Adjust Handle .............................................................1-101 Forward/Reverse Selector Switch .........................................1-102 Operational Procedure ........................................................1-102 Loading Control Lever Lock Switch .....................................1-103 Declutch Position Switch .........................................................1-103 Travel Mode Selector Switch ..................................................1-104 Power Mode Selector Switch .................................................1-105 Aftertreatment Device Regeneration Switch ...................1-105 Fan Reverse Rotation Switch ..................................................1-106 OFF .............................................................................................1-106 AUTO ........................................................................................1-106 Manual Operation ................................................................1-107 Hydraulic Coupler Switch (Option) ......................................1-107 Secondary Steering Operation Check Switch (Option) ....................................................................................1-108 Outline of Secondary Steering Circuit Air Bleeding .......1-108 1st Speed Fixed Switch .............................................................1-109 Ride Control Switch ..................................................................1-110 AUTO..........................................................................................1-110 OFF .............................................................................................1-110 Hold Switch ..................................................................................1-111 Right Console Slide Lever ........................................................1-111 Quick Power Switch ...................................................................1-112 DSS (Down Shift Switch) ..........................................................1-113 Horn Switch ..................................................................................1-113 Cigar Lighter .................................................................................1-114 Using Cigar Lighter ...............................................................1-114 Ash Tray ..........................................................................................1-114。
装载机作业操作规程范本（2篇）
装载机作业操作规程范本一、安全操作规程1. 操作人员必须经过专业培训并持有相关证书，具备操作装载机的能力和技巧。
2. 操作人员必须穿戴符合安全要求的个人防护装备，包括安全帽、防护眼镜、防滑鞋等。
3. 在操作装载机之前，必须确保装载机的各项功能正常，并进行日常检查和维护。
4. 在装载机作业过程中，严禁喝酒、吸烟等不良习惯，确保操作人员保持清醒状态。
5. 在装载机作业过程中，严禁大声喧哗或使用手机等可能分散注意力的行为。
二、装载机作业操作规程1. 开机准备a. 确保装载机周围没有人员或障碍物，保持清晰的视线。
b. 检查发动机、液压系统、制动系统等是否正常运行。
c. 调整椅子和镜子，确保操作人员能够清晰看到前方和周围。
d. 按照要求系好安全带。
e. 启动装载机并暖车一段时间。
2. 行驶操作a. 在行驶前，确认前方路况安全，并发出警示信号。
b. 控制速度合理，根据路况和装载机的稳定性控制行驶速度。
c. 在通过弯道时，转向灵活并注意观察后方情况。
d. 在行驶过程中，保持合适的车距，避免与其他车辆发生碰撞。
e. 在遇到突发情况时，及时采取避让或制动等紧急措施。
3. 装载操作a. 在装载前，确认装载区域的平整度，并及时清除障碍物。
b. 通过调整装载机的臂杆位置和斗杆位置，确保装载物料均匀分布并不超载。
c. 控制装载机的动作稳定，避免急停急启和过度摇摆。
d. 装载过程中，保持注意力集中，观察物料运行和操作环境，确保安全装载。
4. 卸载操作a. 在卸载货物之前，确认卸货区域安全，并确保无人员或障碍物。
b. 通过调整装载机的臂杆位置和斗杆位置，使货物能够顺利卸下。
c. 控制装载机的动作稳定，避免急停急启和过度摇摆。
d. 卸载过程中，保持注意力集中，观察物料的运行情况，确保安全卸载。
5. 停机操作a. 在停机前，确认周围无人员或障碍物，并向周围发出停机信号。
b. 将装载机的操作杆归零位置，并关闭发动机。
c. 断开电源并进行日常清洁和维护。
装载机基本操作规程
装载机基本操作规程
《装载机基本操作规程》
装载机是一种常用的工程机械设备，广泛应用于建筑、市政、矿山和港口等领域。
为了确保操作人员的安全和设备的正常运行，有必要制定装载机基本操作规程。
一、操作前的准备工作
1. 检查机油、液压油、冷却液等液体的油位，确保在正常范围内。
2. 检查轮胎的气压，确保在标准范围内。
3. 检查制动系统、液压系统、转向系统等是否正常。
4. 检查机器的安全装置是否完好。
5. 确认工作区域没有人员和障碍物，避免意外发生。
二、操作过程中的注意事项
1. 在启动装载机前，应该先检查周围环境是否安全，确认没有人员和障碍物。
2. 操作人员应该熟悉并遵守装载机的使用手册，按照正确的操作步骤进行作业。
3. 操作时应保持注意力集中，严禁使用手机等分心的行为。
4. 在装载、卸载物料时，应该确保行驶速度适中，避免造成物料和装载机的损坏。
5. 在危险区域作业时，应该按照规定佩戴安全带和其他安全装备。
三、操作后的清理和维护
1. 完成作业后，应将装载机停放在平整的地面上，将发动机熄火，并将所有的控制杆和开关置于关闭位置。
2. 清洁机器表面和底部的杂物和油污，确保设备的干净整洁。
3. 对机器进行日常的维护工作，包括更换机油、液压油、维护轮胎、检查制动系统等。
以上是关于装载机基本操作规程的一些要点，希望操作人员能够严格遵守规定，确保装载机的安全使用和正常运行。
日立 ZW370-6 轮式装载机 操作手册说明书
370-6 ENMNHG-NA1-8ZW370-6 WHEEL LOADER OPERATOR'S MANUAL PRINTED IN JAPAN (K) 2024, 05URL:https:///global/Wheel LoaderOperator's Manual Serial No. 005201 and up, 006001 and upINTRODUCTION©2024 Hitachi Construction Machinery Co., Ltd.All rights reserved.Read this manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or machine damage.This standard specification machine can be operated under the following conditions without being modified.Atmospheric Temperature: -20 °C to 40 °C (-4 °F to 104 °F)Altitude: 0 m to 2000 m (0 ft to 6600 ft)In case the machine is used under conditions other than described above, consult a dealer authorized by Hitachi Construction Machinery (“Authorized Dealer”).This manual should be considered a permanent part of your machine and should remain with the machine when you sell it.This machine is of metric design. Measurements in this manual are metric. Use only metric hardware and tools as specified.Right-hand and left-hand sides are determined by facing in the direction of forward travel.Write product identification numbers in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen. Authorized Dealer also needs these numbers when you order parts. If this manual is kept on the machine, also file the identification numbers in a secure place off the machine. Use only diesel fuel with quality specified in JIS K-2204, EN-590 or ASTM D-975 which contents 15 ppm or lower sulfur.Also use fuel that complies with solid contamination level of class 18/16/13 of ISO4406-1999 (solid contamination includes dust). If the fuel specified above is not used, exhaust gas that exceeds the regulation values may be discharged, causing serious problem on the engine. Consult Authorized Dealer.Warranty is provided as a part of Hitachi Construction Machinery’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from Authorized Dealer.This warranty provides you with the assurance that Hitachi Construction Machinery will back its products where defects appear within the warranty period. In some circumstances, Hitachi Construction Machinery also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action.Only qualified, experienced operators officially licensed (according to local law) should be allowed to operate the machine. Moreover, only officially licensed personnel should be allowed to inspect and service the machine.PRIOR TO OPERATING THIS MACHINE, INCLUDING COMMUNICATION SYSTEM, IN A COUNTRY OTHER THAN A COUNTRY OF ITS INTENDED USE, IT MAY BE NECESSARY TO MAKE MODIFICATIONS TO IT SO THAT IT COMPLIES WITH THE LOCAL REGULATORY STANDARDS (INCLUDING SAFETY STANDARDS) AND LEGAL REQUIREMENTS OF THAT PARTICULAR COUNTRY. PLEASE DO NOT EXPORT OR OPERATE THIS MACHINE OUTSIDE OF THE COUNTRY OF ITS INTENDED USE UNTIL SUCH COMPLIANCE HAS BEEN CONFIRMED. PLEASE CONTACT HITACHI CONSTRUCTION MACHINERY CO., LTD. OR ANY OF OUR AUTHORIZED DISTRIBUTOR OR DEALER IF YOU HAVE ANY QUESTIONS CONCERNING COMPLIANCE.In this manual, urea water is indicated as DEF/AdBlue®.“DEF” stands for the Diesel Exhaust Fluid. AdBlue® is a registered trademark of the Verband der Automobilindustrie e.V. (VDA).All information, illustrations and specifications in this manual are based on the latest product information available at thetime of publication. The right is reserved to make changes at any time without notice.ENMNHG-NA1-8MEMO ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................MACHINE NUMBERS (1)Aftertreatment Device (3)SAFETY ..........................................................................S-1 Recognize Safety Information ....................................................S-1 Understand Signal Words .............................................................S-1 Follow Safety Instructions ............................................................S-2 Prepare for Emergencies ...............................................................S-3 Wear Appropriate Clothing .........................................................S-3 Inspect Machine ..............................................................................S-4 General Precautions for Cab ........................................................S-5 Use Handrails and Steps ...............................................................S-6 Never Ride Attachment .................................................................S-6 Adjust Operator’s Seat ...................................................................S-6 Ensure Safety Before Leaving or Standing up from Operator's Seat ...........................................................................S-7 Fasten Your Seat Belt ......................................................................S-7 Move and Operate Machine Safely ...........................................S-8 Handle Starting Aids Safely .........................................................S-8 Operate Only from Operator’s Seat ..........................................S-9 Jump Starting ...................................................................................S-9 Precautions for Operations ..........................................................S-9 Investigate Job Site Beforehand .............................................S-10 Equipment of Head Guard, ROPS, FOPS ...............................S-11 Provide Signals for Jobs Involving Multiple Machines....S-11 Keep Riders Off Machine ...........................................................S-12 Drive Safely .....................................................................................S-12 Drive Machine Safely (Work Site) ............................................S-13 Drive Safely with Bucket Loaded ............................................S-14 Drive on Snow Safely ..................................................................S-14 Travel on Public Roads Safely ...................................................S-15 Avoid Injury from Rollaway Accidents ..................................S-15 Avoid Accidents from Backing Up and Turning ................S-16 Avoid Positioning Bucket or Attachment Over Anyone .S-17 Avoid Tipping .................................................................................S-17 Never Undercut a High Bank ....................................................S-18 Dig with Caution ...........................................................................S-18 Perform Truck Loading Safely ..................................................S-18 Avoid Power Lines ........................................................................S-19 Caution with an Overhead Obstacle .....................................S-19 Precautions for Lightning ..........................................................S-19 Protect Against Flying Debris and Falling Object .............S-20 Object Handling ...........................................................................S-21 Park Machine Safely .....................................................................S-22 Store Attachments Safely ..........................................................S-22 Transport Safely ............................................................................S-23 Handle Fluids Safely−Avoid Fires............................................S-24 Practice Safe Maintenance ........................................................S-25 Warn Others of Service Work ...................................................S-26 Support Machine Properly ........................................................S-26 Stay Clear of Moving Parts ........................................................S-27 Support Maintenance Properly ...............................................S-27 Prevent Parts from Flying ..........................................................S-28 Prevent Burns .................................................................................S-28 Replace Rubber Hoses Periodically ........................................S-29 Avoid High-Pressure Fluids .......................................................S-29 Prevent Fires ...................................................................................S-30Evacuating in Case of Fire ..........................................................S-31 Beware of Exhaust Fumes..........................................................S-32 Precautions for Welding and Grinding .................................S-32 Avoid Heating Near Pressurized Fluid Lines .......................S-32 Avoid Applying Heat to Lines Containing Flammable Fluids ...........................................................................................S-33 Precautions for Handling Accumulator and GasDamper .......................................................................................S-33 Precautions for Diesel Exhaust Fluid (DEF) ..........................S-33 Remove Paint Before Welding or Heating ...........................S-34 Beware of Asbestos and Silicon Dust and Other Contamination .........................................................................S-34 Prevent Battery Explosions .......................................................S-35 Service Air Conditioning System Safely ...............................S-35 Handle Chemical Products Safely ...........................................S-36 Dispose of Waste Properly .........................................................S-36 Notes for Aftertreatment Device ............................................S-37 Precautions for Communication Terminal ...........................S-37 Precautions for Communication Terminal Equipment ...S-38 Articulation Stopper (Lock Bar) ...............................................S-40 Joystick Steering System ON/OFF (Option) ........................S-41 SAFETY LABELS ...........................................................S-42 COMPONENTS NAME ....................................................1-1 Components Name ........................................................................1-1 GETTING ON AND OFF THE MACHINE .........................1-3 Getting ON and OFF the Machine .............................................1-3 OPERATOR’S STATION ..................................................1-4 Aftertreatment Device ...................................................................1-4 Automatic Regeneration ..............................................................1-6 Repeated Inhibiting of Aftertreatment DeviceCleaning ...................................................................................1-7 Cab Features ......................................................................................1-8 Cab Features (For joystick steering spec.) ...............................1-8 Front Console ....................................................................................1-9 Front Console (For joystick steering spec.) ..........................1-10 Joystick Steering ...........................................................................1-11 Right Console .................................................................................1-12 Fingertip Control Type ..........................................................1-12 Right Console .................................................................................1-13 Fingertip Control Type (For joystick steering spec.) ...1-13 Multi-Function Joystick Type ..............................................1-14 Monitor Panel ................................................................................1-15 Parking Brake Indicator (Red)...................................................1-16 Brake Oil Low Pressure Indicator (Red) .................................1-16 Hydraulic Oil Level Indicator (Red) .........................................1-16 Low Steering Oil Pressure Indicator (Red) ...........................1-17 Transmission Warning Indicator (Red) ..................................1-17 Communication Error Indicator (Yellow) .............................1-17 Discharge Warning Indicator (Red) ........................................1-17 Engine Warning Indicator (Red) ..............................................1-18 Overheat Indicator (Red) ...........................................................1-18 Engine Oil Low Pressure Indicator (Red) ..............................1-18 Air Filter Restriction Indicator (Red) .......................................1-19 Preheat Indicator (Yellow) .........................................................1-19Coolant Temperature Gauge ....................................................1-20 Fuel Gauge ......................................................................................1-20 Turn Signal Indicator (Green) ...................................................1-21 High Beam Indicator (Blue) .......................................................1-21 Work Light Indicator (Yellow) ...................................................1-21 Clearance Light Indicator (Green) ..........................................1-22 Control Lever Lock Indicator (Red) .........................................1-22 Multi Function Monitor ..............................................................1-23 Default Setting ..............................................................................1-24 Basic Screen ....................................................................................1-25 How to Use Screens .....................................................................1-26 Displaying Basic Screen ........................................................1-26 Monitor Operation .................................................................1-30 Alarm Occurrence Screen ..........................................................1-31 Remedy .......................................................................................1-33 DEF/SCR System Alarm ...............................................................1-36 DEF/AdBlue® Level Alarm ....................................................1-36 Urea SCR System Malfunction ............................................1-37 Aftertreatment Device Regeneration ...................................1-38 Aftertreatment Device Regeneration Status Display .1-38 Automatic regeneration (Auto-regeneration) ..............1-39 Manual Regeneration ............................................................1-40 Main Menu ......................................................................................1-41 Ride Control Drive Speed Setting ...........................................1-42 Dual Lift Arm Auto-Leveler .......................................................1-43 Height/Lower Kickout ON/OFF, Stop Height Setting .1-44 Brightness Adjustment ...............................................................1-45 Mail (Option) ..................................................................................1-47 Setting Menu .................................................................................1-49 Date and Time................................................................................1-50 Time Adjustment ....................................................................1-50 Date Adjustment .....................................................................1-52 Display Mode Setting ............................................................1-54 Auto Shut-Down (Idling Stop) .................................................1-56 Auto Shut-Down: ON/OFF ...................................................1-56 Acting Time Setting................................................................1-57 Rear View Camera Monitor .......................................................1-58 Aftertreatment Device Regeneration Inhibited ................1-60 Setting Procedure ...................................................................1-60 Transmission Setting ...................................................................1-62 Shift Change Delay Mode Setting ...................................1-62 Lockup Setting ........................................................................1-64 Traction Control Setting ......................................................1-66 Parallel/Tandem Switching Height Setting .........................1-68 Warm Up Operation ....................................................................1-70 Language Settings .......................................................................1-72 List of Display Language ............................................................1-74 Display Item Selection ................................................................1-75 Main Menu Sequence (Display Order) Change .................1-77 Information Menu ........................................................................1-79 Operation Condition ...................................................................1-80 Fuel Consumption ..................................................................1-80 Maintenance ..................................................................................1-82 Maintenance Notice ...............................................................1-82 Time Remains and Maintenance Interval .......................1-84 Troubleshooting ...........................................................................1-86Monitoring ......................................................................................1-88 Front Console Switches, Pedals, and Steering Wheel ......1-90 Front Console Switches, Pedals, and Joystick Steering...1-91 Hazard Switch ................................................................................1-92 Work Light Switch ........................................................................1-93 Parking Brake Switch ...................................................................1-94 Neutral Lever Lock (for the Forward/Reverse Lever) .......1-95 Horn Switch ....................................................................................1-95 Key Switch .......................................................................................1-96 Steering Wheel ..............................................................................1-96 Joystick Steering (Option) .........................................................1-97 Joystick Steering Lever .........................................................1-97 Forward/Reverse Switch .......................................................1-97 Joystick Steering System Switch .......................................1-97 Shift Switch ...............................................................................1-98 Turn Signal Lever ..........................................................................1-99 Turn Signal Switch (Joystick Steering Spec.) ......................1-99 Light Switch ..................................................................................1-100 High-Low Beam Switch ............................................................1-101 Light Switch (For joystick steering spec.) ...........................1-102 Accelerator Pedal ........................................................................1-104 Brake Pedal ...................................................................................1-104 Service Brake ..........................................................................1-104 Declutch Brake .......................................................................1-104 Forward/Reverse Lever and Shift Switch ...........................1-105 Forward/Reverse Lever .......................................................1-105 Shift Switch .............................................................................1-105 Tilt, Telescopic Lever/Steering Column Tilt Pedal ..........1-106 Wiper Switch ................................................................................1-106 Wiper Operation ....................................................................1-106 Front/Rear Wiper Switch .....................................................1-107 Wiper Switch (For joystick steering spec.) .........................1-109 Wiper Operation ....................................................................1-109 Front/Rear Wiper Switch .....................................................1-110 Right Console / Switches (Steering wheel spec.) ............1-111 Fingertip Control Type ........................................................1-111 Right Console/Switches (Joystick steering spec.) ...........1-112 Fingertip Control Type ........................................................1-112 Loading Control Levers ............................................................1-113 Right Console / Switches .........................................................1-115 Multi-Function Joystick Type ............................................1-115 Loading Multi-Function Joystick Lever (Option) .............1-116 Auxiliary Control Lever (Option) ...........................................1-117 Power Mode Selector Switch .................................................1-117 Turn Signal Switch (Joystick steering spec.) .....................1-118 Forward/Reverse Selector Switch(Steering wheel spec.) .........................................................1-119 Operational Procedure ........................................................1-119 Loading Control Lever Lock Switch .....................................1-120 Declutch Position Switch .........................................................1-120 Travel Mode Selector Switch ..................................................1-121 Fan Reverse Rotation Switch ..................................................1-122 OFF .............................................................................................1-122 AUTO ........................................................................................1-122 Manual Operation ................................................................1-123 2nd/3rd Speed Limit Switch (Joystick steering spec.) ...1-124。
- 1、下载文档前请自行甄别文档内容的完整性，平台不提供额外的编辑、内容补充、找答案等附加服务。
- 2、"仅部分预览"的文档,不可在线预览部分如存在完整性等问题,可反馈申请退款(可完整预览的文档不适用该条件!)。
- 3、如文档侵犯您的权益，请联系客服反馈,我们会尽快为您处理(人工客服工作时间：9:00-18:30)。
水泥事业部中控车队岗位操作手册水泥事业部中央控制室车队司机岗位操作手册编制: 王义明审批：赵永梅批准：张明文件编号：MXSN-SN-ZK-011水泥事业部中控车队岗位操作手册目录一、司机岗位职责 (4)二、适应范围 (4)三、岗位作业规程 (4)四、装载机安全作业操作规程 (4)五、装载机使用中的注意事项 (5)六、装载机作业方法 (6)6.1铲装作业 (6)6.1.1作业准备 (6)9.1.2作业过程 (6)6.2铲装方法 (6)9.2.1一次铲装法 (6)6.2.2配合铲装法 (6)6.3 装载机与运输车辆配合的作业方案 (6)6.3.1、V型作业方法 (6)6.3.2、I型作业方法 (7)6.3.3、L型作业方法 (7)6.3.4、T型作业方法 (7)6.4搬运工作 (7)6.5推运作业 (7)6.6整地作业 (7)6.6.1撒土作业 (7)6.6.2粗平整 (7)6.6.3精平整 (7)6.7挖掘作业 (7)6.7.1铲进作业 (7)6.7.2挖土作业 (7)6.8牵引作业 (8)七、装载机的停车 (8)八、卫生环保职责 (8)九、装载机的定期保养和润滑 (8)9.1日常检查保养 (8)9.1.1每班启动发动机前应检查的部位 (8)9.1.2每班启动发动机后应检查的部位 (9)9.1.3作业运行中的检查 (9)9.2定期维护保养 (9)9.2.1每50工作小时的维 (9)9.2.2每100工作小时的维护 (9)9.2.3每250工作小时的维护 (9)9.2.4每500工作小时的维护 (9)9.2.5每1000工作小时的维护 (10)9.2.6每2000工作小时的维护 (10)十、装载机的常见故障及排除 (11)2水泥事业部中控车队岗位操作手册10.1传动系统 (11)㈠各档变速压力均低 (11)㈡某个档变速压力底 (11)㈢变矩器油温过高 (11)㈣发动机高转速车开不动 (11)㈤驱动力不足 (11)㈥变速箱油位增高 (11)10.2制动系统 (11)㈠脚制动力不足 (11)㈡刹车后挂不上档（变速压力表不指示） (12)㈢停车制动器不能正常松开 (12)㈣听车后空气罐压力迅速下降（30分钟气压下降超过0.1MPa） (12)㈤刹车气压表压力上升缓慢 (12)㈥紧急及停车制动力不足 (12)10.3工作液压系统 (12)㈠动臂提升力不足或转斗提升力不足 (12)㈡发动机高转速时，转斗或动臂提升缓慢 (12)10.4转向液压系统 (12)㈠转向费力 (12)㈡车子转向不平稳 (13)㈢车子左右转向都慢 (13)㈣车子一边转向快一边转向慢 (13)㈤转动方向盘车子不转向 (13)㈥司机不操作车子自传 (13)㈦司机不操作方向盘自传 (13)㈧车子高速运转时转向太快 (13)㈨转向泵噪音大，转向缸动作缓慢 (13)10.5电气系统 (13)㈠发电机不发电或发出电压低 (13)㈡发电机过热 (13)㈢蓄电池不充电或充电电流过小 (14)㈣蓄电池充电电流长时间过大 (14)㈤电传感仪表无指示 (14)㈥发动机无法启动或启动困难 (14)㈦发电机不熄火 (14)㈧灯具不亮 (14)㈨仪表指示至最大量程 (14)十一、成本质量控制 (15)11.1装载机节油的管理 (15)11.3车辆加油管理 (15)11.4开展修旧利废活动 (15)11.5实行定人定车管理 (15)3水泥事业部中控车队岗位操作手册一、司机岗位职责1.1熟悉车辆工作原理、机械常识，交通规则。
1.2自觉遵守交通法规和安全操作规程，严格执行车辆日常保养制度。
1.3驾驶所属车辆完成生产任务。
负责各条生产线上料、堆场均化平整、物料倒运等工作。
1.4听从中控值班主任的统一调动，保证各生产岗位上的正常运行；除水泥事业部中控室和车队长以外，其他任何人没有权利随便调车。
1.5每位司机严格执行定人定车制度，不准乱用他人车辆。
对所属车辆经常要主动进行维护、保养。
1.6对发生故障的车辆应及时向车队申报，小故障自己负责排除，大故障应提出维修方案并配合修理工实施维修。
1.7认真完成值班长与车队长零时安排的工作任务。
1.8认真学习岗位知识，努力提高技术水平，加强服务质量。
二、适用范围适用于蒙西水泥事业部中央控制室车队司机。
三、岗位作业规程3.1 上班必须在45分钟前到中控值班主任室签到，正点后必须到达现场。
3.2司机上料时，必须按值班主任的规定和比例上料；并与上料工配合完成上料任务；无故不得上错或耽误上料。
3.3自觉干好工作范围内的活，不得故意拖延工作时间或出工不出力。
3.4司机在交接班时，各岗位料仓必须上满，堆场必须平整好；熟料库必须倒空；并同时向下一班司机交代上料情况和生产程序。
3.5 值班车辆的活动范围为水泥事业部生产线，加油、修理或别的事情要离开作业现场，必须向值班主任、班长请假。
3.6每班值班车辆要为下一班司机加好燃油，保证生产正常运行。
3.7车辆在修理期间，司机必须一人在场负责配件的领用，并监督车辆的维修质量。
四、装载机安全作业操作规程4.1所有本部门岗位工必须经过岗前三级（质技部、水泥事业部、工段）安全、消防培训并经考试合格后方可上岗；4.2装载机驾驶员必须经过专业操作培训，熟悉装载机的结构、性能及工作原理，经考试合格后，持证方可操作装载机。
4.3车辆在厂区内行走时，最高时速不得超过每小时10公里；不得超速行驶欺行霸道；对其它车辆要互相避让安全通过。
4.4车辆在运行时，除装载机驾驶室内动臂与前车架之间，铲斗、机盖及其它任何部位一律不准乘坐人。
4.5严禁酒后上岗，或将车辆交于非驾驶员驾驶。
4.6车辆在作业现场必须要注意该现场其它工作人员的安全，设备的安全，前进后退时一定要环顾四周有无车辆行人通过；并和所装卸车辆保持一定的安全距离。
4.5司机在各岗位上一定要和放料工配合好，上料时要鸣喇叭并下车查看篦子上是否有人，确认无人方可上料。
4.6所有司机必须时刻注意安全意识，在执行各种工作任务时，该任务存在有不安全因素的司机有权拒绝不干并向上级反映。
4.7车辆使用时，司机必须认真检查各油位和冷却水及各机械连接部件的情况；经常检4水泥事业部中控车队岗位操作手册查并紧固各种螺丝螺母；防止车辆的早期磨损和损坏；把事故处理在萌芽状态。
4.8装载机行驶时，铲斗应保持在运输位置，即斗底与地面相距约400mm。
应避免急加速、急转弯、急刹车和锯齿形行车等，以保证装载机能稳定行驶。
4.9装载机在下坡时，严禁关闭发动机脱档滑行。
否则，将会导致液压转向失灵，造成重大行车事故。
4.10装载机在进行装卸物料时，严禁在物料偏向一侧或铲斗举至最高位置时运输物料，以确保稳定，保证装载机安全行驶。
4.11装载机取货前，车体前后应成直线，对正并靠近货堆，同时将铲斗平行接触地面，然后进行取货。
4.12取货时要根据物料的阻力，选用适当的档位和速度，铲斗插入货堆后，提升动臂，同时把铲斗向后收，车体继续前进。
4.13装载机作业时应遵守以下“六不准”：①不准用高速档取货；②不准边转向边取货；③不准升高铲斗行驶；④不准在斜坡路面上横向行驶；⑤不准铲斗偏重行驶；⑤不准在升起的铲斗下面站人或进行检修。
五、装载机使用中的注意事项6.1 进行出车前的检查工作，确认各部位正常后，检查各操纵手柄是否置于中间，若停机放置的时间较长，应先用手油泵向燃油系统中注燃油，并旋松喷油泵上的放气螺钉，以排空燃油系统中的气体。
起动时，打开钥匙开关，接通总电源，按下起动钥匙旋转即可起动。
若首次起动失败，须等待2～5钟后再作第二次起动，如三次不能起动时，应停止起动，找出原因，排除故障后再行起动。
每次起动时间不得超过12秒。
6.2发动机起动后，应在600～750r/min的转速下进行暖机，并密切注意各仪表的读数，特别是柴油机机油压力表的读数，其数值应大于0.05MPa。
当气压表的读数大于0.44 MPa后，方可出车。
6.3发动机起动后，检查装载机各部位是否正常，将动臂提升至运输位置；松开手制动，踩下制动踏板，轻轻操纵变速操纵杆，将操纵杆挂在选定的档位；松开脚制动踏板，缓慢踩下油门踏板，使装载机逐渐加速。
待水温达到75℃后，才能全负荷作业。
6.4装载机在同方向行驶时换挡不必停车，也不必踩制动踏板；但若改变行驶方向，则一定要在停车后换挡。
6.5装载机在坡道上行驶或作业时，选择阀应置于不切断位置（适用于有选择阀的装载机），因制动时变速箱仍有动力输出，一旦制动解除能迅速起步，以保证装载机运行平稳；否则，若选择阀置于切断位置，踩下制动踏板，变速箱的油路被切断，从而使变速箱无动力输出，装载机停车后再次起步就会出现溜坡和不稳定的现象。
6.6在操纵转斗油缸操纵杆时，当转斗置于合适位置，松开操纵手柄，操纵杆可自动回位；但当操纵动臂油缸操纵杆时，当动臂举升（或下降）到所需位置后，应将操纵杆置于中间，因动臂操纵杆没有自动回位的功能。
6.7装载机在作业过程中，发动机的水温不得超过95℃，变矩器的油温不得超过115℃。
若由于长时间重载作业，油、水温超过允许值时应停车冷却。
6.8若装载机在运行中发动机突然熄火，应立即踩下制动踏板，因此时转向油泵已停止工作，故不能转动转向机实施转向。
5水泥事业部中控车队岗位操作手册6.9在行驶中严禁高速行车！高速行驶会对安全造成威胁。
装载机下坡行驶时，应轻踩制动踏板，并保持发动机在运行状态。
严禁关机溜坡！6.10对于装载机的各零部件应按规定进行定期的保养和润滑。
6.11装载机变速箱—变矩器中使用的液力传动油、液压系统中使用的液压油必须清洁并符合规定要求。
六、装载机作业方法6.1铲装作业6.1.1作业准备清理作业场地，填平凹坑，铲除尖石等易于损坏装载机轮胎和妨碍装载机作业的障碍物。
铲装作业时，行驶速度应降至4km/h以下。
6.1.2作业过程装载机的作业循环包括以下四个过程：①装载机以一档驶向料堆，在距料堆约1～1.5m处，放下动臂、转动铲斗，使铲斗刀刃接地，铲斗斗底与地平面成3°～7°的夹角，然后低速插入料堆。
②装载机以全力插入料堆，并间断地操纵铲斗转动和动臂上升，直至装满铲斗，然后把铲斗上翻、将动臂提升至运输位置。
③装载机装满后退，驶向卸料点或运输车辆，同时提升动臂至卸载高度将物料卸下。
若物料粘积在铲斗上，可来回搬动转斗操纵手柄，撞击撞块，使粘积在铲斗上的物料弹振脱落。
④空车退回，同时将动臂下降至运输位置，装载机返回至装料堆进行下一个工作循环。
6.2铲装方法不同的铲装方法对作业阻力和铲斗的装满程度有很大影响，工作时应根据铲装的物料种类（容重、粒度大小等）、料堆高度等选用不同的铲装方法。
6.2.1一次铲装法一次铲装法，装载机直线前进，铲斗刀刃插入料堆，直至铲斗后臂与料堆接触，装载机停止前进，铲斗转至装满位置，然后提升动臂至运输高度（铲斗下铰点离地面高度约400mm左右）。