新版轮机英语unit18 air conditioning system
航空专业英语(校正版)

飞机Airplane 半硬壳式Semi-monocoque机身Fuselage 起落架Landing gear 动力装置Power plant 支柱Strut分为Divide into 包括Contain 天线Antenna 玻璃纤维Fiberglass 蜂窝状物Honeycomb 整流罩Fairing铰链Hinge 压力密封隔板Bulkhead 驾驶舱flightcompartment进口Entry 机上厨房Galley 登机梯Airstair电子设备舱Electronicequipment bay检修口Access door 旅客舱Passengercabin货舱Cargo 逃逸Escape 舱口Hatch空间Space 燃油箱Fule bank 终止Terminate辅助动力装置Auxiliary powerunit水平安定面Horizontalstabilizer桁架Truss排出Exhaust 设计Design 和…一样The same as 伸长stretch 延伸Extension 脊鳍Dorsal fin 增强Strengthen 相对于Relaviate to 滑轨Skid结构structure 修改reviseLESSON 2 THE PNEUMATICS SYSYTEM 增压系统一、生词目的Purpose 压缩空气compressureAir压缩空气pneumatic环境Environment 阶段,相位Phase 得到Obtain发动机引气Engine bleed 外部的External 车Cart接头Connector 整流罩Cowl 热的Thermal防冰Anti-icing 也,此外Also 提供provide饮用水Potable water 液压的Hydraulic 启动器Starter在…之内Within 正常的Normal 取代Substitute满足Meet 需要,要求Need 上部、顶部Top图形Figure 绝缘Isolation 活门Valve管道Duct 结合、连接Join 交叉、跨接crossover管理、调整govern 适当的appropriateLESSON 3 AIR CONDINTION空调系统一、单词空气调节Air conditioning 环境Ambient 机组Crew加热heat 冷却Cool 增压pressurization引出,放出Bled 总管道Manifold 分离Seprate独立的indenpendent 冷却组件Cooling pack 调节,管理regulate 暖,热Worm 减少Reduce 期望Desire整的Integral 包括Consist of 涡轮冷却器Air cyclemachine共同的Common 轴Shaft 离开Leave膨胀V Expand 膨胀N Expansion 下降Drop零下Sub-zero 分配Distribute 此外In addition Trim air line 混合Mix 室、容器Chamber 配平空气管道加上,增加Add 头顶上Overhead 竖管Raise收集器Collector 防护罩Shroud 过滤器Filter排出口discharge 再分配Redistribute 二等分halve二、TEXT1. The air conditioning system provides a conditioned air environmentfor the passengers and crew, heats the cargo compartment, cools the electronic equipment, and supplies air for the pressurization system.空调系统为旅客和机组提供环境温度的控制,为客舱供热,为电子设备舱降温,还有为增压系统提供空气。
船舶设备部件中英文对照

船舶设备部件中英文对照一、船体设备1. 锚Anchor2. 舵叶Rudder blade3. 舵柄Rudder tiller4. 舵挂臂Rudder horn5. 舵销/舵轴Rudder pintle or axle6. 舵承Rudder carrier7. 舵杆Rudder stock8. 主舵机Main steering gear9. 固定式灭火系统Fixed fire extinguishing system10. 惰气系统Inert Gas System11. 惰性气体发生器inert gas generator12. 洗涤塔 scrubber13. 甲板水封deck water seal14. 鼓风机Blower15. 压力真空阀P/V valves16. 舷梯Accommodation Ladders17. 风雨密舱口盖Weather tight hatch covers18. 救生/救助艇Lifeboat/rescue boat19. 救生/救助艇架Life boat/rescue davit20. 海上撤离系统Marine evacuation system21. 起重机(安全工作负荷≥1t)Deck cranes22. 吊杆装置(安全工作负荷≥1t)Derrick rig二、轮机设备1. 柴油机(功率≥130kw)Diesel Engine2. 应急鼓风机Emergency Blower3. 燃气轮机Turbines4. 柴油机地脚螺栓Foundation bolts & nuts5. 推力轴Thrust Shaft6. 齿轮箱Reduction Gear7. 离合器Clutch8. 中间轴Intermediate Shaft9. 连接螺栓Coupling bolts10. 联轴节Shaft coupling11. 艉轴管Stern Tube12. 艉轴Stern Shaft13. 螺旋桨轴Screw Shaft14. 备用轴Spare Shaft15. 艉轴密封装置Stern shaft seal16. 螺旋桨Propeller17. 备用螺旋桨Spare Propeller18. 导流罩Kort nozzle19. 可调桨装置CPP Installation20. “Z”型推进器装置Z-Type Propulsion System21. 喷水推进器装置Water-jet propulsion system22. 动力定位/侧推装置Dynamic positioning/lateral thruster23. 蒸汽/热油系统STEAM/THERMAL OIL SYSTEM24. 主锅炉Main Boiler25. 辅锅炉Aux. Boiler26. 废气锅炉Exhaust Gas Boiler27. 组合锅炉Composite Boiler28. 热油锅炉Thermal Oil Heater29. 蒸汽透平Steam Turbines30. 燃烧器Burning Unit31. 弦外排污阀Overboard discharge Valve32. 压缩空气系统COMPRESSED AIR SYSTEM33. 主空压机Main Air Compressor34. 辅空压机Aux. Air Compressor35. 应急空压机Emergency Air Compressor三、电气设备1. 发电机组(≥50kV A)Electric generator set2. 发电机(≥50kV A)Electric generator3. 应急发电机组Emergency generator set4. 应急配电板Emergency switchboard5. 主配电板Main switchboard6. 轮机自动化系统(控制、监测、报警)Automation of the machinery(Control, Monitoring, Alarm)7. 机舱集中控制台Engine room centralized control panel8. 驾驶集中控制台Bridge centralized control panel9. 分配电箱Electrical distribution box10. 锚机Anchor windlass11. 主机遥控系统M.E. remote control system12. 自动化机舱安全和报警系统Safety system for automation of the machinery13. 自动化机舱安全和报警系统Alarm system for automation of the machinery14. 车钟Telegraph15. 水渗漏检测报警系统和传感器Water leakage detection system and sensor16. 液位监测系统Level gauging system(and sensors)17. 电力推进电机和控制装置Electric propulsion motor and control apparatus18. 货舱进水报警系统Cargo hold flooding alarm system19. 组合声光报警灯板(箱)Audible and visual group alarm panel20. 岸电箱Connecting box for Land-use power21. 电罗经Gyro compass22. 电罗经复示器Gyro repeaters23. 雷达Radar24. 自动雷达标绘仪Automatic radar plotting aid(ARPA)25. 船令广播系统Public address system26. 自动识别系统Automatic identification system(AIS)27. 航行数据记录仪V oyage data recorder(VDR)28. 综合驾驶台系统Integrated bridge system(IBS)29. 综合航行系统Integrated navigation system(INS)30. 国际海事卫星船舶地面站Ship earth station(SES)31. 通用紧急报警系统General alarm systembrake drum 刹车卷筒brake hydraulic cylinder 制动液压缸brake hydraulic pipe 刹车液压管breadth extreme 最大宽,计算宽度breadth moulded 型宽breakbulk 件杂货breasthook 艏肘板bridge 桥楼,驾驶台bridge console stand 驾驶室集中操作台BSRA 英国船舶研究协会buckle 屈曲buffer spring 缓冲弹簧built-up plate section 组合型材bulb plate 球头扁钢bulbous bow 球状船艏,球鼻首bulk carrier 散货船bulk oil carrier 散装油轮bulkhead 舱壁bulwark 舷墙bulwark plate 舷墙板bulwark stay 舷墙支撑buoy tender 航标船buoyant 浮力的buoyant box 浮箱Bureau Veritas 法国船级社butt weld 对缝焊接butterfly screw cap 蝶形螺帽buttock 后体纵剖线by convention 按照惯例,按约定cable ship 布缆船cable winch 钢索绞车CAD(computer-aided design) 计算机辅助设计CAE(computer-aided manufacturing) 计算机辅助制造CAM(computer-aided engineering) 计算机辅助工程camber 梁拱cant beam 斜横梁cant frame 斜肋骨cantilever beam 悬臂梁capacity plan 舱容图CAPP(computer –aided process planning) 计算机辅助施工计划制定 capsize 倾覆capsizing moment 倾覆力臂captain 船长captured-air-bubble vehicle 束缚气泡减阻船cargo cubic 货舱舱容,载货容积cargo handling 货物装卸carriage 拖车,拖架cast steel stem post 铸钢艏柱catamaran 高速双体船catamaran 双体的cavitation 空泡cavitation number 空泡数cavitation tunnel 空泡水筒center keelson 中内龙骨centerline bulkhead 中纵舱壁centroid 型心,重心,质心,矩心chain cable stopper 制链器 chart 海图charterer 租船人chief engineer 轮机长chine 舭,舷,脊chock 导览钳CIM(computer integrated manufacturing) 计算机集成组合制造circulation theory 环流理论classification society 船级社cleat 系缆扣clipper bow 飞剪型船首clutch 离合器coastal cargo 沿海客货轮cofferdam 防撞舱壁combined cast and rolled stem 混合型艏柱commercial ship 营利用船commissary spaces 补给库舱室,粮食库common carrier 通用运输船commuter 交通船compartment 舱室compass 罗经concept design 概念设计connecting tank 连接水柜constant-pitch propeller 定螺距螺旋桨constraint condition 约束条件container 集装箱containerized 集装箱化contract design 合同设计contra-rotating propellers 对转桨controllable-pitch 可控螺距式corrosion 锈蚀,腐蚀couple 力矩,力偶crane 克令吊,起重机crank 曲柄crest (of wave) 波峰crew quarters 船员居住舱criterion 判据,准则Critical Path Method 关键路径法cross-channel automobile ferries 横越海峡车客渡轮cross-sectional area 横剖面面积crow’s nest 桅杆了望台cruiser stern 巡洋舰尾crussing range 航程cup and ball joint 球窝关节curvature 曲率curves of form 各船形曲线cushion of air 气垫damage stability 破损稳性damper 缓冲器damping 阻尼davit arm 吊臂deadweight 总载重量de-ballast 卸除压载deck line at side 甲板边线deck longitudinal 甲板纵骨deck stringer 甲板边板deck transverse 强横梁deckhouse 舱面室,甲板室deep v hull 深v型船体delivery 交船depth 船深derrick 起重机,吊杆design margin 设计余量design spiral 设计螺旋循环方式destroyer 驱逐舰detachable shackle 散合式连接卸扣detail design 详细设计diagonal stiffener 斜置加强筋diagram 图,原理图,设计图diesel engine 柴油机dimensionless ratio 无量纲比值displacement 排水量displacement type vessel 排水型船distributed load 分布载荷division 站,划分,分隔do work 做功dock 泊靠double hook 山字钩double iteration procedure 双重迭代法double roller chock 双滚轮式导览钳double-acting steam cylinder 双向作用的蒸汽气缸down halyard 降帆索draft 吃水drag 阻力,拖拽力drainage 排水draught 吃水,草图,设计图,牵引力dredge 挖泥船drift 漂移,偏航drilling rig 钻架drillship 钻井船drive shaft 驱动器轴driving gear box 传动齿轮箱driving shaft system 传动轴系dry dock 干船坞ducted propeller 导管螺旋桨dynamic supported craft 动力支撑型船舶dynamometer 测力计,功率计e.h.p 有效马力eccentric wheel 偏心轮echo-sounder 回声探深仪eddy 漩涡eddy-making resistance 漩涡阻力efficiency 供给能力,供给量electrohydraulic 电动液压的electroplater 电镀工elevations 高度,高程,船型线图的侧面图,立视图,纵剖线图,海拔empirical formula 经验公式enclosed fabrication shop 封闭式装配车间enclosed lifeboat 封闭式救生艇end open link 末端链环end shackle 末端卸扣endurance 续航力endurance 续航力,全功率工作时间engine room frame 机舱肋骨engine room hatch end beam 机舱口端梁ensign staff 船尾旗杆entrance 进流段erection 装配,安装exhaust valve 排气阀expanded bracket 延伸肘板expansion joint 伸缩接头extrapolate 外插fair 光顺faised floor 升高肋板fan 鼓风机fatigue 疲劳feasibility study 可行性研究feathering blade 顺流变距桨叶fender 护舷ferry 渡轮,渡运航线fillet weld connection 贴角焊连接fin angle feedback set 鳍角反馈装置fine fast ship 纤细高速船fine form 瘦长船型finite element 有限元fire tube boiler 水火管锅炉fixed-pitch 固定螺距式flange 突边,法兰盘flanking rudders 侧翼舵flap-type rudder 襟翼舵flare 外飘,外张flat of keel 平板龙骨fleets of vessels 船队flexural 挠曲的floating crane 起重船floodable length curve 可进长度曲线flow of materials 物流flow pattern 流型,流线谱flush deck vessel 平甲板型船flying bridge 游艇驾驶台flying jib 艏三角帆folding batch cover 折叠式舱口盖folding retractable fin stabilizer 折叠收放式减摇鳍following edge 随边following ship 后续船foot brake 脚踏刹车fore peak 艏尖舱forged steel stem 锻钢艏柱forging 锻件,锻造forward draft mark 船首水尺forward/afer perpendicular 艏艉柱forward/after shoulder 前/后肩foundry casting 翻砂铸造frame 船肋骨,框架,桁架freeboard 干舷freeboard deck 干舷甲板freight rate 运费率fresh water loadline 淡水载重线frictional resistance 摩擦阻力Froude number 傅汝德数fuel/water supply vessel 油水供给船full form 丰满船型full scale 全尺度fullness 丰满度funnel 烟囱furnishings 内装修。
EnglishofMarineEngineering(轮机英语)

EnglishofMarineEngineering(轮机英语)English of Marine Engineering(轮机英语)Unit 1 :Main Propulsion Plant(船舶主推进装置)一、船舶动力装置概述●船舶动力装置的组成和类型、热机的类型和应用二、船舶柴油机1)船舶柴油机基本参数、特性指标2)船舶柴油机的工作原理3)船舶柴油机的基本结构4)船舶柴油机的燃油系统5)船舶柴油机的润滑系统6)柴油机的冷却系统7)柴油机的启动系统8)船舶柴油机操纵和控制系统、柴油机的运行管理、故障诊断三、船舶推进装置●推进装置的传动方式Unit 2 :Auxiliary Machinery(船舶辅助机械)一、船用锅炉1)船用锅炉的类型和结构特点2)船用锅炉的运行管理、故障分析和排除二、船用泵1)船用泵类型;常见船用泵的工作原理和结构特点;船舶通用泵系的布置原则和特点2)常见船用泵的运行管理和故障排除三、船舶制冷和空调装置1)船舶制冷原理和制冷循环2)船舶空调系统的组成及主要设备;船舶空调装置的运行管理、故障分析和排除四、船舶防污染设备1)油水分离器的工作原理及运行管理2)焚烧炉的工作原理及运行管理3)生活污水处理装置的工作原理及运行管理五、分油机和海水淡化装置1)分油机的工作原理及运行管理2)海水淡化原理、主要设备和运行管理六、船舶甲板机械1)起货机的结构特点及其故障分析和排除2)锚机、绞缆机的结构特点及其故障分析和排除3)液压泵、控制阀件和油马达的结构特点;液压系统管理Unit 3:Marine Electrization and Automatization(船舶电气和自动化)一、船用发电机1)船用发电机的结构特点2)船用发电机的并车和解列3)船用发电机的故障分析和排除二、船用配电板1)主配电板的分类及组成2)应急配电板;配电箱三、船舶电气设备●船舶电气设备:船舶电气设备概况;电气控制设备;电气设备运行管理Unit 4 :Marine Engineering Management(船舶轮机管理)一、操作规程●备车;巡回检查;完车二、安全管理知识1)船舶防火防爆的措施及守则2)轮机部操作安全注意事项;安全知识;机舱应急设备的使用及管理三、油、物料和备件的管理●燃油的管理四、船舶修理和检验1)修理的类别;轮机坞修工程2)船舶检验的类别与作用五、防污染管理及PSC检查1)《油类记录簿》与IOPP证书的管理2)PSC检查中的明显理由与更详细检查;PSC检查报告和缺陷的纠正Unit 5 :International Convention and Regulations(国际公约与规则)一、STCW公约1)STCW78/95公约中有关轮机值班的基本原则2)轮机员的基本职责和道德;机架联系制度二、MARPOL公约●MARPOL73/78公约中有关含油污水的排放规则;有关国家、港口的防污染规则三、SOLAS公约●SOLAS公约的基本精神和基本原则四、ISM、ISPS等规则和公约1)ISM规则简介2)ISPS规则简介3)其他最新公约和规则。
轮机英语教学课件(21) Air Conditioning System

Air Conditioning System
Analysis of some long and difficult sentences:
1.Air conditioning systems fall into two main classes: individual unit systems, in which each room contains its own small refrigeration plant and fan and air cooler; and central systems, where larger refrigeration machinery units are installed and their output distributed about the ship by a variety of means.
Air Conditioning System phrases
air conditioning system individual unit system central system self-contained units the single duct system individual temperature
译文:即使是控制一单人舱室的直接作用式的温度调节器的位置也必须精 心选定,如果它被遮蔽在窗帘后面,或者离供风进口太远, 控制就会 不灵敏。
分析:该句主语是the site, for a direct acting thermostat 是其后置定语, to control one single berth 是 thermostat 后置定语, must be chosen , with care为方式状语。if … sluggish.是前文的解释,其主语是control, sluggish为表语, behind curtains, or too far away from the air inlet 均为 条件状语从句中的地点状语。
轮机英语教学课件(22) Air Conditioning System

分析:该句主语是air circulation , 谓语是is effected , In a typical marine pattern self-contained unit是状语, by means of…为方式状语, of的宾语有两 个,“ a centrifugal fan, and a direct expansion cooler”,“ for quiet running”为目的状语, “ served by a hermetic compressor”是cooler 的后置定语。
Oily water mixture Catch plates
Filter unit
100 p.p.m or less
Fine separating compartment
Separator unit
Oil Pollution Prevention
1. The first source is reduced by the discharge of tank washings to a slop tank for settling, and discharged of the water while retaining the load on top for pumping shore to the refinery.
Oil Pollution Prevention
4.Coalescence is the breakdown of surface tension between oil droplets in an oil/water mixture, which causes them to join and increase in size.
lesson 21 Air conditioning system 轮机英语教学课件

Water cooled condensers are used. As these contain small water passages, choking(堵塞) develops rapidly with direct sea water circulation and a better method is circulate with fresh water, itself cooled in a sea water/fresh water heat exchanger.
Jimei university
All types of thermostats are found in air conditioning systems, direct acting, pneumatic and electrical.
Jimei university
In themselves, they are all satisfactory instruments, but the results they achieve are dependent on the correct sitting of their sensing elements.
Jimei university
The single duct system only allows for adjustment of temperature in each room by the occupant manually controlling the air volume admitted.
Jimei university
Thermostatic control is provided sensing air delivery temperature itself, the temperature of the room, or the return air temperature.
轮机英语考证学习指南
轮机英语考证第一篇轮机英语考证指南Unit l Main Propulsion Plant(主推进装置) (1)Lesson l Ships and Machinery ships(船舶和机械) (1)Lesson 2 How Does a Marine Diesel Engine Work(船用柴油机是如何工作的) (6)Lesson 3 Diesel Engine Construction(柴油机结构) (34)Lesson 4 Fuel Oil System(燃油系统) (65)Lesson 5 Central Cooling Water System(中央冷却系统) (88)Lesson 6 Starting System(起动系统) (102)Lesson 7 Lubricating System(润滑系统) (119)Lesson 8 Gas Exchange Process(换气过程) (138)Lesson 9 Operation and Maintenance of Main Engine(主机的运行与养护) (152)Lesson 10 Transmission System(传动系统) (192)Lesson 11 A Leap in Technology for Marine Engines(船用柴油机技术的一次飞跃) (199)Lesson 12 ME Engines( ME柴油机) (201)Unit 2 Auxiliary Machinery(辅助机械) (203)Lesson 13 Marine Boilers and Their Construction(船用锅炉及其结构) (203)Lesson 14 Boiler Mountings,Management and Maintenance(锅炉附件、管理及其结构) (207)Lesson 15 Marine Pumps(船用泵) (220)Lesson 16 Marine Refrigeration(船舶制冷) (241)Lesson 17 Marine Refrigeration Management and Fault Diagnosis(船舶制冷装置的管理和故障诊断) (254)Lesson 18 Air Conditioning System(空调系统) (271)Lesson 19 Bilge Water Treatment System(机舱污水处理系统) (279)Lesson 20 Garbage Management and Biological Sewage Treatment(垃圾处理及生活污水处理) (287)Lesson 21 Oil Treatment(油的处理) (292)Lesson 22 Marine Desalination Plants(船用海水淡化装置) (301)Lesson 23 The Hydraulic System and Equipment(液压系统和液压设备) (311)Lesson 24 Cargo Handling Equipment(货物装卸设备) (327)Lesson 25 Anchor Windlass and Mooring Winch(锚机和绞缆机) (330)Lesson 26 Steering Gear(舵机) (334)Unit 3 Marine Electrization and Automatization(船舶电气及自动化) (343)Lesson 27 Marine Generator(船舶发电机) (343)Lesson 28 Paralleling Operation of Alternators(发电机并车) (355)Lesson 29 Electricity Distribution System(电力分配系统) (359)Lesson 30 Marine Electric Equipment(船用电气系统) (363)Lesson 31 Basic Theory of Automatic Control(自动控制系统) (378)Lesson 32 Typical Examples of Automatic Control System(典型的自动控制系统) (380)Lesson 33 Basic Meaning of UMS and Its Function(无人值班机舱基本理论及其功能) (382)Unit 4 Marine Engineering Management(轮机管理) (383)Lesson 34 Stand-by Engine(备车) (383)Lesson 35 Watch keeping(值班) (387)Lesson 36 General Rules on Working in Machinery Space(机舱工作基本规程) (393)Lesson 37 Regulations of Fire Fighting(消防规则) (399)Lesson 38 Marine Emergency Arrangement and Equipment(船用应急装置及设备) (418)Lesson 39 Bunkering and Lube Oil Management(加油及润滑油管理) (421)Lesson 40 Stores and Spare Parts(物料和备件) (437)Lesson 41 Shiprepair and Docking(修船及进坞) (439)Lesson 42 Sea Trials(试航) (444)Lesson 43 Port State Control(港口国监督) (446)Unit 5 International Conventions and Regulations(国际公约及法则) (453)Lesson 44 Basic Principles to be Observed in Keeping an Engineering Watch(值班应遵守的基本规则) (453)Lesson 45 MARPOL 73/78(73/78防污染公约) (458)Lesson 46 SOIAS Convention(国际海上人命安全公约) (465)Lesson 47 ISPS Code(国际船舶和港口设施保安规则) (468)Lesson 48 ISM Code(国际安全管理规则) (472)Lesson 49 Maritime'Labour Convention,2006(2006海事劳工公约) (477)Lesson 51 Oil Record Book(油类记录簿) (478)Unit 6 Others其它 (482)The Governor of the Diesel Engine(荣油机调速器) (482)Trouble Shooting and Remedy of the Diesel Engine(柴油机故障分析和排除) (485)Marine Propulsion Plant(船舶推进装置) (516)Others(其它) (524)Unit 7关联题 (542)Passage 1 (542)Passage 2 (542)Passage 3 (543)Passage 4 (544)Passage 5 (545)Passage 6 (546)Passage 7 (547)Passage 8 (548)Passage 9 (549)Passage 10 (550)Passage 11 (551)Passage 12 (552)Passage 13 (553)Passage 14 (555)Passage 15 (556)Passage 16 (557)Passage 17 (558)Passage 18 (559)Passage 19 (560)Passage 20 (561)第二篇轮机英语评估指南第一章公共用语 (563)第二章机舱日常业务 (566)第三章驾机联系 (576)第四章应急用语 (580)第五章对外业务联系 (587)第六章PSC/ISM检查 (592)口述练习题参考答案 (601)问答题练习参考答案 (611)参考文献 (623)《轮机英语》考试大纲 (624)第一篇轮机英语考证指南Unit l Main Propulsion Plant(主推进装置)Lesson l Ships and Machinery slups(船舶和机械)0001. The auxiliary engine and a.c.generator can be connected withA. camB.crossheadC.bulgeD.coupling注:副机和发电机用联轴节连接,故选Do0002. The term medium speed diesel engine is currently taken to mean an engine with an operat- ing rotational speed of_ rpm.A. below 300 C. between 300 t0 1200B. above 1200 D. below 1200注:术语“中速机”是指运行速度介于300 -1200 rpm之间的发动机。
Air Conditioning System
550BQ-01AC2810AC2811N11084Wrong OkayHILO HI LO -HEATER & AIR CONDITIONERAIR CONDITIONING SYSTEM55-1AIR CONDITIONING SYSTEMPRECAUTION1.DO NOT HANDLE REFRIGERANT IN AN ENCLOSED AREA OR NEAR AN OPEN FLAME2.ALWAYS WEAR EYE PROTECTION3.BE CAREFUL NOT TO GET LIQUID REFRIGERANT IN YOUR EYES OR ON YOUR SKINIf liquid refrigerant gets in your eyes or on your skin.(a)Wash the area with lots of cool water.CAUTION:Do not rub your eyes or skin.(b)Apply clean petroleum jelly to the skin.(c)Go immediately to a physician or hospital for professionaltreatment.4.NEVER HEAT CONTAINER OR EXPOSE IT TO NAKEDFLAME 5.BE CAREFUL NOT TO DROP CONTAINER AND NOTTO APPLY PHYSICAL SHOCKS TO IT6.DO NOT OPERATE COMPRESSOR WITHOUT ENOUGH REFRIGERANT IN REFRIGERANT SYSTEM If there is not enough refrigerant in the refrigerant system oil lu-brication will be insufficient and compressor burnout may occur,so take care to avoid this, necessary care should be taken.7.DO NOT OPEN HIGH PRESSURE MANIFOLD VALVEWHILE COMPRESSOR IS OPERATINGIf the high pressure valves opened, refrigerant flows in the re-verse direction and could cause the charging cylinder to rup-ture, so open and close the only low pressure valve.8.BE CAREFUL NOT TO OVERCHARGE SYSTEM WITHREFRIGERANTIf refrigerant is overcharged, it causes problems such as insuffi-cient cooling, poor fuel economy, engine overheating etc.550D4-02I31521Sight Glass55-2-HEATER & AIR CONDITIONERREFRIGERANTREFRIGERANTON-VEHICLE INSPECTION1.INSPECT REFRIGERANT VOLUME(a)Observe the sight glass on the cooler refrigerant liquid pipe A.Test conditions:z Running engine at 1,500 rpm z Blower speed control switch at ”HI”z A/C switch ON z Temperature control dial at ”MAX. COOL”z Fully open the doorsItem Symptom1Bubbles presentInsufficient*2No bubbles presentNone, insufficient or too much 3No temperature difference between com-pressor inlet and outletEmpty or nearly empty4Considerable temperature difference be-tween compressor inlet and outlet.Correct or too much5Immediately after air conditioning is turned off, refrigerant clearT oo much6Immediately after air conditioning is turned off, refrigerant foams and then becomes clearCorrect*: Bubbles in the sight glass with ambient temperatures higher than usual can be considered normal if cooling is sufficient.E50573I22117Condition : Periodically cools and then fails to cool-HEATER & AIR CONDITIONERREFRIGERANT55-32.INSPECT REFRIGERANT PRESSURE WITH MAN-IFOLD GAUGE SET(a)This is a method in witch the trouble is located by using a manifold gauge set. Read the manifold gauge pressure when the these conditions are established.Test conditions:z Temperature at the air inlet with the switch setat RECIRC is 30 - 35 °C (86 - 95 °F)z Engine running at 1,500 rpm z Blower speed control switch at ”HI” position z Temperature control dial at ”COOL” position z A/C switch ON z Fully open doors(1)Normally functioning refrigeration system.Gauge reading:Low pressure side:0.15 - 0.25 MPa (1.5 - 2.5 kgf/cm 2)High pressure side:1.37 - 1.57 MPa (14 - 16 kgf/cm 2)(2)Moisture present in refrigeration system.I22118Condition: Cooling system does not function effectively.I22119Condition: Cooling system close not function effectively.55-4-HEATER & AIR CONDITIONERREFRIGERANT(3)Insufficient cooling(4)Poor circulation of refrigerantI22120Condition: Cooling system does not function. (Sometimes it way function)I22121Condition: Cooling system does not function effectively.-HEATER & AIR CONDITIONERREFRIGERANT55-5(5)Refrigerant does not circulate(6)Refrigerant overcharged or insufficient cooling of condenserI22122Condition: Cooling system does not function.NOTE : These gauge indica-tions are shown when the refrigerating system has been opens and the refriger-ant charged without vacuumpurging.I22123Condition: Refrigerant functions insufficient.55-6-HEATER & AIR CONDITIONERREFRIGERANT(7)Air present in refrigeration system(8)Expansion valve improperlyI22124Condition : Refrigerant is not effective.0.4 (4.0)0.3 (3.0)0.2 (2.0)Blower LO ZoneMPa (kgf/cm 2Pressure on HI pressure side 0.5 (5.0) 1.0 (10.0) 1.5 (15.0) 2.0 (20.0)1.06 (10.9)0.27 (2.85)0.22 (2.25)0.2 (2.1)0.14 (1.5)1.2 (12.3)1.25 (12.8)1.32 (13.5)-HEATER & AIR CONDITIONERREFRIGERANT55-7(9)Defective compression compressorGauge readings (Reference)550D5-02I30082PressureRefrigerant AmountPoint wherebubbles disappearSub-cool system55-8-HEATER & AIR CONDITIONERREFRIGERANTREPLACEMENT1.DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (a)Turn the A/C switch ON.(b)Operating the cooler compressor at the engine rpm of approx. 1,000 for 5 to 6 min., circulate the refrig-erant and collect compressor oil remaining in each component into the cooler compressor as much as possible.(c)Stop the engine.(d)Let the refrigerant gas out.SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070,07117-88080)2.CHARGE REFRIGERANT(a)Using a vacuum pump, perform a vacuum pumping.(b)Charge refrigerant, HFC-134a (R134a).Standard: 550 " 50 g (19.37 " 1. 76 oz.)SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050,07117-88060, 07117-88070, 07117-88080)3.WARM UP ENGINE4.INSPECT LEAKAGE OF REFRIGERANT550D6-02I31620Cooler Refrigerant Discharge Hose No. 1N ⋅m (kgf ⋅cm, ft ⋅lbf): Specified torque5.4 (55, 49 in.⋅lbf)9.8 (100, 87 in.⋅lbf)-HEATER & AIR CONDITIONERREFRIGERANT LINE55-9REFRIGERANT LINECOMPONENTS550D7-02I30370Bolt CBolt ABolt BI30370I30370Measuring PositionN01881DENSOBoroughs55-10-HEATER & AIR CONDITIONER V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY)BELT NO.1REPLACEMENT1.REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1(a)Loosen the bolt C.(b)Loosen the bolt A.(c)Loosen the bolt B and remove the cooler V belt No. 1.2.INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1(a)Temporarily install the cooler V belt No. 1 as illustrated.3.ADJUST V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1(a)Apply drive belt tension by turning the bolt B.Drive belt tension:New Belt: 165 " 27 lbf Used belt: 88 " 22 lbfHINT:z”New belt” refers to a belt which has been used less than 5 minutes on a running engine.z”Used belt” refers to a belt which has been used on a run-ning engine for 5 minutes or more.zAfter installing the drive belt, check that it fits properly in the ribbed grooves.CH0086Wrong CorrectI30370Bolt CBolt A-HEATER & AIR CONDITIONER V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.155-11zCheck that the drive belt fits properly in the ribbed grooves.4.FULLY TIGHTEN V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1(a)Tighten the bolt A.Torque: 17.5 N ⋅m (178 kgf ⋅cm, 12 ft ⋅lbf)(b)Tighten the bolt C.Torque: 58 N ⋅m (591 kgf ⋅cm, 43 ft ⋅lbf)550D8-02I31621Heater Control Housing Sub-assyHeater Control HousingAir Conditioning Control Bulb55-12-HEATER & AIR CONDITIONERAIR CONDITIONER CONTROL ASSEMBLYAIR CONDITIONER CONTROL ASSEMBLYCOMPONENTS550D9-02I316224 ClawsI31623I31626I316278 Claws-HEATER & AIR CONDITIONERAIR CONDITIONER CONTROL ASSEMBLY55-13OVERHAULHINT:COMPONENTS: See page 55-121.REMOVE AIR CONDITIONER CONTROL ASSEMBLY (See page 71-11)2.REMOVE HEATER CONTROL HOUSING SUB-ASSY (a)Remove the 4 screws.(b)Release the 4 fitting claws, disconnect the heater control housing sub-assy.(c)Disconnect the connect, remove the heater control hous-ing sub-assy.3.REMOVE AIR CONDITIONING CONTROL BULB (a)Remove the air conditioning control bulb.4.REMOVE HEATER CONTROL HOUSING(a)Release the 8 fitting claws, remove the heater control housing.I31626ABBB55-14-HEATER & AIR CONDITIONERAIR CONDITIONER CONTROL ASSEMBLY5.INSTALL AIR CONDITIONING CONTROL BULB(a)Install the air conditioning control bulb to the air condition-er panel sub-assy.Bulb position:550DA-02I31632Instrument Panel Brace Sub-assy No. 2Instrument Finish Panel Retainer LowerAir Duct Rear No. 2Air Duct Rear No. 1Instrument Panel Brace Sub-assyConsole Box Duct No. 1Defroster Nozzle Assy LowerPiping ClampO-ringz Blower AssyHeater To Foot Duct No. 1Air Conditioning Radiator AssyHeater To Foot Duct No. 3Compressor Oil ND-OIL 8 or equivalent z Non-reusable partN ⋅m (kgf ⋅cm, ft ⋅lbf): Specified torque 1.5 (15, 12 in.⋅lbf)O-ringz 9.8 (100, 87 in.⋅lbf)1.5 (15, 12 in.⋅lbf)1.5 (15, 12 in.⋅lbf)1.5 (15, 12 in.⋅lbf)20 (203, 14)-HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY55-15AIR CONDITIONING RADIATOR ASSYCOMPONENTSI31633Compressor Oil ND-OIL 8 or equivalent z Non-reusable partN ⋅m (kgf ⋅cm, ft ⋅lbf): Specified torque Heater Radiator Unit Sub-assyPiping ClampMode Damper Servo Sub-assyCooler Thermistor No. 1O-ringz Air Mix Damper Servo Sub-assyAir Mix Damper Servo Sub-assy55-16-HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY550DB-02I03839Push SST PullRelease LeverI06919Screw DriverI31522-HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY55-17OVERHAULHINT:COMPONENTS: See page 55-151.DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 55-8)SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070,07117-88080)2.DISCONNECT COOLER REFRIGERANT SUCTIONHOSE NO.1(a)Install SST to piping clamp.SST 09870-00015HINT:Confirm the direction of the piping clamp claw and SST using the illustration showing on the caution label.(b)Push down SST and release the clamp lock.NOTICE:Be careful not to deform the tube, when pushing SST.(c)Pull SST slightly and push the release lever, then removethe piping clamp with SST.(d)Disconnect the cooler refrigerant suction hose No. 1.NOTICE:z Do not use tools like screwdriver to remove the tube.z Cap the open fittings immediately to keep moisture ordirt out of the system.3.DISCONNECT COOLER REFRIGERANT LIQUID PIPE A SST 09870-00025HINT:Disconnect cooler refrigerant liquid pipe A in the same way as the cooler refrigerant suction hose No. 1.4.DISCONNECT HEATER OUTLET WATER HOSE(a)Using pliers, grip the claws of clip and slide the clip and disconnect the heater outlet water hose.I31636I31637I3149755-18-HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY5.DISCONNECT HEATER INLET WATER HOSE HINT:Disconnect in the same way as the heater outlet water hose.6.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY (See page 71-11)HINT:Refer to the instructions for removal of the instrument panel safety pad sub-assy.7.REMOVE AIR DUCT REAR NO.1(a)Remove the 2 screws, bolt and nut.(b)Remove the air duct rear No. 1.8.REMOVE AIR DUCT REAR NO.2(a)Remove the 2 screws, bolt and nut.(b)Remove the air duct rear No. 2.9.REMOVE CONSOLE BOX DUCT NO.1(a)Remove the clip and console box duct No. 1.10.DISCONNECT FLOOR SHIFT PARKING LOCK CABLE ASSY 11.REMOVE WINDSHIELD WIPER RELAY ASSY 12.REMOVE HEADLAMP LEVELING ECU ASSYI31766I315812 ClampsI31501I31502I317682 Clamps-HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY55-1913.REMOVE INSTRUMENT PANEL BRACE SUB-ASSY NO.1(a)Remove the bolt and earth wire.(b)Release the 2 clamps.(c)Remove the bolt and screw.(d)Remove the nut and instrument panel brace sub-assy No. 1.14.REMOVE INSTRUMENT FINISH PANEL RETAINER LOWER(a)Remove the 2 bolts and instrument finish retainer lower.15.REMOVE INSTRUMENT PANEL BRACE SUB-ASSY NO.2(a)Remove the 2 clamps, nut and passenger side junction block.I31767I31504I31499I31500I3150555-20-HEATER & AIR CONDITIONERAIR CONDITIONING RADIATOR ASSY(b)Remove the 2 bolts and 2 earth wires.(c)Remove the 2 nuts, bolt and instrument panel brace sub-assy No. 2.16.REMOVE HEATER TO FOOT DUCT NO.3(a)Remove the clip and heater to foot duct No. 3.17.REMOVE HEATER TO FOOT DUCT NO.1(a)Remove the clip and heater to foot duct No. 1.18.DISCONNECT STEERING COLUMN ASSY(a)Remove the 3 nuts and driver side junction block.I31577I31506 2 Clamps I3176910 Clamps (b)Remove the 2 nuts and steering side connector block.(c)Release the 2 clamps.(d)Remove the 3 bolts, disconnect the steering column assy.19.REMOVE INSTRUMENT PANEL REINFORCEMENT (a)Disconnect the 10 clamps and the wire harness.I31770I31771(b)Remove the 3 nuts, disconnect the 3 earth wires.(c)Remove the 3 caps, 7 bolts and instrument panel rein-forcement.20.REMOVE BLOWER ASSY(a)Disconnect the connectors.(b)Remove the screw, clamp and blower connector holder.I31772 6 Clamps I31509I31510 4 ClawsI31511(c)Disconnect the 6 clamps and the wire harness.(d)Remove the 2 screws, 2 nuts and blower assy.21.REMOVE DEFROSTER NOZZLE ASSY LOWER (a)Release the 4 fitting claws, remove the defroster nozzle assy lower.22.REMOVE AIR CONDITIONING RADIATOR ASSY (a)Remove the 2 nuts and air conditioning radiator assy.23.REMOVE MODE DAMPER SERVO SUB-ASSY (a)Remove the 3 screws and mode damper servo sub-assy.I31514I31638I31513 2 ClawsI3151524.REMOVE AIRMIX DAMPER SERVO SUB-ASSY (a)LH side:Remove the 3 screws and air mix damper servo sub-assy.(b)RH side:Remove the 3 screws and air mix damper servo sub-assy.25.REMOVE HEATER RADIATOR UNIT SUB-ASSY (a)Release the 2 fitting claws, remove the piping clamp.(b)Remove the heater radiator unit sub-assy.NOTICE:Prepare a support plate and waste to catch the leaked cool-ant.26.REMOVE AIR CONDITIONING TUBE ASSY (a)Remove the packing.(b)Using a hexagon wrench 4 mm (0.16 in.), remove the 2hexagon bolts and air conditioning tube assy.(c)Remove the 2 O-rings from the air conditioning tube assy.I31517I31518 ClawI31639 4 ClawsI3164027.REMOVE COOLER EXPANSION VALVE(a)Remove the cooler expansion valve from the cooler evap-orator sub-assy No. 1.28.REMOVE COOLER THERMISTOR NO.129.REMOVE COOLER EVAPORATOR SUB-ASSY NO.1(a)Release the fitting claw, remove the 3 screws and air ductsub-assy.(b)Release the 4 fitting claws, remove the air duct sub-assy.(c)Remove the 11 screws and heater case LH.(d)Remove the cooler evaporator sub-assy No. 1 from theheater case RH.I31520I31520I31640I316394 Claws (e)Remove the 2 O-rings from the cooler evaporator sub-assy No. 1.30.INSTALL COOLER EVAPORATOR SUB-ASSY NO.1(a)Apply compressor oil to the contact surfaces of 2 new O-rings and the cooler expansion valve and install pressor oil: ND-OIL 8 or equivalent (b)Install the cooler evaporator sub-assy No. 1 to the heater case RH.(c)Install the heater case LH with the 11 screws.(d)Install the air duct sub-assy.(e)Install the air duct sub-assy with the 3 screws.I31517I31516I31515I31511(1)(2)(2)(3)(3)31.INSTALL COOLER EXPANSION VALVE(a)Install the cooler expansion valve to the cooler evaporatorNo. 1.32.INSTALL AIR CONDITIONING TUBE ASSY(a)Apply compressor oil to the contact surfaces of 2 new O-rings and the air conditioning tube assy and install them.Compressor oil: ND-OIL 8 or equivalent(b)Using a hexagon wrench 4 mm (0.16 in.), install the airconditioner tube assy and 2 hexagon bolts to the cooler evaporator sub-assy No. 1.Torque: 3.5 N⋅m (35 kgf⋅cm, 30 in.⋅lbf)(c)Install the packing.HINT:Securely attach so that the gap in the packing will not be mode.33.INSTALL AIR CONDITIONING RADIATOR ASSY(a)Install the air conditioning radiator assy with the 2 nuts.Torque: 1.5 N⋅m (15 kgf⋅cm, 12 in.⋅lbf)34.INSTALL DEFROSTER NOZZLE ASSY LOWER(a)Install the defroster nozzle assy lower.NOTICE:After locating the pin (1) in the illustration, install (2), then (3).I31509I31772 6 Clamps I31563Clamp I31771(A)35.INSTALL BLOWER ASSY (a)Install the blower assy with the 2 screws and 2 nuts.Torque: 1.5 N ⋅m (15 kgf ⋅cm, 12 in.⋅lbf)(b)Install the 6 clamps, connect the wire harness.(c)Install the blower connector holder with the screw.(d)Connect the connectors.36.INSTALL INSTRUMENT PANEL REINFORCEMENT (a)Install the instrument panel reinforcement with the 7 bolts and 3 caps.Torque: 20 N ⋅m (203 kgf ⋅cm, 14 ft ⋅lbf) (Bolt A)I31770I3176910 Clamps(b)Install the 3 earth wires with the 3 nuts.Torque: 8.4 N ⋅m (85 kgf ⋅cm, 73 in.⋅lbf)(c)Install the 10 clamps, connect the wire harness.37.INSTALL STEERING COLUMN ASSY (a)Install the steering column assy with the 3 bolts.(b)Install the 2 clamps.I31577 I31505 I31504 I31767(c)Install the steering side connector block with the 2 nuts.(d)Install the driver side junction block with the 3 nuts.Torque: 8.4 N⋅m (85 kgf⋅cm, 73 in.⋅lbf)38.INSTALL INSTRUMENT PANEL BRACE SUB-ASSYNO.2(a)Install the instrument panel brace sub-assy No. 2 with the2 nuts and bolt.(b)Install the 2 earth wires with the 2 bolts.Torque: 8.4 N⋅m (85 kgf⋅cm, 73 in.⋅lbf)(c)Install the passenger side junction block with the nut and2 clamps.Torque: 8.4 N⋅m (85 kgf⋅cm, 73 in.⋅lbf)I31502I31501I31581 2 ClampsI3176639.INSTALL INSTRUMENT FINISH PANEL RETAINERLOWER(a)Install the instrument finish panel retainer lower with the2 bolts.40.INSTALL INSTRUMENT PANEL BRACE SUB-ASSYNO.1(a)Install the instrument panel brace sub-assy No. 1 with thenut.(b)Install the bolt and screw.Torque: 9.8 N⋅m (100 kgf⋅cm, 87 in.⋅lbf) (Screw) (c)Install the 2 clamps.(d)Install the earth wire with the bolt.Torque: 8.4 N⋅m (85 kgf⋅cm, 73 in.⋅lbf)41.INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY (See page 71-11)I06878ConnectGap Wrong 42.INSTALL COOLER REFRIGERANT SUCTION HOSE NO.1(a)Lubricate new O-ring with compressor oil and install them to the pressor oil: ND-OIL 8 or equivalent (b)Install the cooler refrigerant suction hose No.1 and pipingclamp.HINT:After connection, check the fitting for claw of the piping clamp.43.INSTALL COOLER REFRIGERANT LIQUID PIPE AHINT:Install in the same way as the cooler refrigerant suction hose No. 1.44.ADD COOLANT (See page 16-9)45.CHARGE REFRIGERANT (See page 55-8)SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050,07117-88060, 07117-88070, 07117-88080)Specified amount: 550 " 50 g (19.37 " 1.76 oz.)46.WARM UP ENGINE47.CHECK ENGINE COOLANT LEAK (See page 16-9)48.INSPECT LEAKAGE OF REFRIGERANT (See page 55-8)550DC-02I31634N ⋅m (kgf ⋅cm, ft ⋅lbf): Specified torque 1.5 (15, 12 in.⋅lbf)Blower Assy1.5 (15, 12 in.⋅lbf)Recirculation Damper Servo Sub-assy Air Refiner ElementCowl Wire No. 2Heater T o Foot Duct No. 1Blower w/ fan Motor Sub-assyInstrument Panel No. 3 WireBlower Motor ControlBLOWER ASSYCOMPONENTS550DD-02I31523Clamp I31524I31528 2 Clamps I31525OVERHAULHINT:COMPONENTS: See page 55-331.REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSY (See page 71-11)2.REMOVE HEATER TO FOOT DUCT NO.1 (See page 55-17)3.REMOVE BLOWER ASSY (See page 55-17)4.REMOVE AIR REFINER ELEMENT5.REMOVE COWL WIRE NO.2(a)Remove the clamp and cowl wire No. 2.6.REMOVE RECIRCULATION DAMPER SERVO SUB-ASSY (a)Remove the 3 screws and recirculation damper servo sub-assy.7.REMOVE INSTRUMENT PANEL NO.3 WIRE (a)Disconnect the connectors, remove the 2 clamps and instrument panel No. 3 wire.8.REMOVE BLOWER MOTOR CONTROL (a)Remove the 2 screws and blower motor control.I315279.REMOVE BLOWER W/FAN MOTOR SUB-ASSY(a)Remove the 3 screws and blower w/fan motor sub-assy.10.INSTALL BLOWER ASSY (See page 55-17)11.INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY (See page 71-11)550DE-02I3177418 (184, 13)z z Non-reusable part N ⋅m (kgf ⋅cm, ft ⋅lbf): Specified torque Magnet Clutch WasherSnap RingMagnet Clutch AssyCooler Compressor Assyz Snap RingCooler Compressor BracketCOOLER COMPRESSOR ASSYCOMPONENTS550DF-02I31543I31542I31544REPLACEMENTHINT:COMPONENTS: See page 55-361.DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 55-8)SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070,07117-88080)2.REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1(See page 55-10)3.REMOVE GENERATOR ASSY (See page 19-21)4.DISCONNECT COOLER REFRIGERANT DISCHARGE HOSE NO.1(a)Remove the nut and disconnect the cooler refrigerant dis-charge hose No. 1.(b)Remove the O-ring from the cooler refrigerant discharge hose No. 1.NOTICE:Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.5.DISCONNECT COOLER REFRIGERANT SUCTION HOSE NO.1(a)Remove the nut and disconnect the cooler refrigerant suction hose No. 1.(b)Remove the O-ring from the cooler refrigerant suction hose No. 1.NOTICE:Seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.6.REMOVE COMPRESSOR AND MAGNETIC CLUTCH (a)Disconnect the connector and clamp.(b)Remove the 2 bolts, nut and cooler compressor bracket.I31546 E58517 I30363 I31547 E37091(c)Remove the 3 bolts and compressor and magnetic clutch.7.REMOVE COOLER COMPRESSOR BRACKET(a)Remove the screw, earth wire and cooler compressorbracket.8.REMOVE MAGNET CLUTCH ASSY(a)Remove the bolt and bracket.(b)Place the compressor and magnetic clutch in vise.(c)Using a vise pliers, hold the magnet clutch hub.(d)Remove the bolt, magnet clutch hub and magnet clutchwasher.(e)Using a snap ring expander, remove the snap ring andmagnet clutch rotor.(f)Disconnect the connector.I30400 I30631 I30400 I31582(g)Using a snap ring expander, remove the snap ring andmagnet clutch starter.9.REMOVE COOLER COMPRESSOR ASSY10.INSTALL MAGNET CLUTCH ASSY(a)Matching the parts shown in the illustration, install themagnet clutch starter.(b)Using a snap ring expander, install a new snap ring withthe chamfered side facing up.(c)Connect the connector.(d)Using a snap ring expander, install the magnet clutch ro-tor and a new snap ring with the chamfered side facing up.(e)Install the magnet clutch washer and magnet clutch hub.NOTICE:Do not change the combination of the magnet clutch wash-ers used before disassembly.I31548 I30369 I30363 E58517(f)Using a vise pliers, hold the magnet clutch hub and installthe bolt.Torque: 18 N⋅m (184 kgf⋅cm, 13 ft⋅lbf)11.INSPECT MAGNETIC CLUTCH CLEARANCE(a)Set the dial indicator to the magnet clutch hub.(b)Connect the battery positive lead to the terminal 3 of mag-net clutch connector and the negative lead to the earth wire. Turn on and off the magnet clutch and measure the clearance.Standard clearance:0.35 - 0.60 mm (0.014 - 0.024 in.)If the measured value is out of the standard range, remove the magnet clutch hub and adjust it with magnet clutch washers. NOTICE:Adjustment shall be performed with 3 or less magnet clutch washers.(c)Remove the compressor and magnetic clutch from thevise.(d)Install the bolt and bracket.12.INSTALL COOLER COMPRESSOR BRACKET(a)Install the earth wire and cooler compressor bracket withthe screw.I31546I31561(A)(B)I31544(E)(C)(D)13.INSPECT COMPRESSOR OIL (a)When replacing the compressor and magnetic clutch with new one, after gradually removing the refrig-erant gas from the service valve, drain the following amount of oil from the new compressor and mag-netic clutch before installation.Standard:(Oil capacity inside new compressor and magnetic clutch: 120 + 15 cc (4.1 + 0.51 fl.oz.) ) - (Re-maining oil amount in the removed compressor and magnetic clutch) = (Oil amount to be re-moved when replacing)NOTICE:z When checking the compressor oil level, observe the precautions on the cooler removal/instal-lation.z Because compressor oil remains in the pipes of the vehicle, if a new compressor and magneticclutch is installed without removing some oil inside, the oil amount becomes too much, pre-venting heat exchange in the refrigerant cycle and causing refrigerant failure.z If the remaining oil in the removed compressor and magnetic clutch is too small in volume,check for oil leakage.z Be sure to use ND-OIL8 for compressor oil.14.TEMPORARY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH (a)Temporarily the compressor and magnetic clutch with the3 bolts.15.FULLY TIGHTEN COMPRESSOR AND MAGNETIC CLUTCH (a)Tighten the compressor and magnetic clutch with the bolt (A) and bolt (B).Torque: 25 N ⋅m (250 kgf ⋅cm, 18 ft ⋅lbf)(b)Install the cooler compressor bracket with the 2 bolts and nut.Torque:25 N ⋅m (250 kgf ⋅cm, 18 ft ⋅lbf) (Bolt (C))25 N ⋅m (250 kgf ⋅cm, 18 ft ⋅lbf) (Nut (D))18 N ⋅m (184 kgf ⋅cm, 13 ft ⋅lbf) (Bolt (E))I31562 (F)I31542I31543(c)Tighten the compressor and magnetic clutch with the bolt(F).Torque: 25 N⋅m (250 kgf⋅cm, 18 ft⋅lbf)(d)Connect the connector.16.INSTALL COOLER REFRIGERANT SUCTION HOSENO.1(a)Remove the attached vinyl tape from the hose.(b)Sufficiently apply compressor oil to the new O-ring andfit surface of the compressor and magnetic clutch.Compressor oil: ND-OIL 8 or equivalent(c)Install a O-ring to the cooler refrigerant suction hoseNo. 1.(d)Install the cooler refrigerant suction hose No. 1 to thecompressor and magnetic clutch with the nut.Torque: 9.8 N⋅m (100 kgf⋅cm, 87 in.⋅lbf)17.INSTALL COOLER REFRIGERANT DISCHARGEHOSE NO.1(a)Remove the attached vinyl tape from the hose.(b)Sufficiently apply compressor oil to the new O-ring andfit surface of the compressor and magnetic clutch.Compressor oil: ND-OIL 8 or equivalent(c)Install a O-ring to the cooler refrigerant discharge hoseNo. 1.(d)Install the cooler refrigerant discharge hose No. 1 to thecompressor and magnetic clutch with the nut.Torque: 9.8 N⋅m (100 kgf⋅cm, 87 in.⋅lbf)18.INSTALL GENERATOR ASSY (See page 19-21)19.INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1(See page 55-10)20.CHARGE REFRIGERANT (See page 55-8)SST07110-58060(07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)Specified amount: 550 " 50 g (19.37 " 1.76 oz.)21.WARM UP ENGINE22.INSPECT LEAKAGE OF REFRIGERANT (See page 55-8)550DG-02COOLER CONDENSER ASSYON-VEHICLE INSPECTION1.INSPECT COOLER CONDENSER ASSY(a)If a fin of the cooler condenser assy is dirty, clean it with water and dry it with compressor air.NOTICE:Do not damage the fin of the condenser assy.(b)If a fin of the condenser assy is bent, make it straight using a screwdriver or pliers.2.INSPECT CONDENSER FOR LEAKAGE OF REFRIGERANT(a)Using a halogen leak detector, check pipe joints for gas leakage.(b)If gas leakage is detected in a joint, check the torque of the joint.。
轮机英语8套(6)
轮机英语8套(6)1、T eam members share accurate understanding of current and predicted engine-room and associated systems state, and of .A. external environmentB.external resourcesC.internal environmentD.internal resources2、Which of the equipment listed is most effective in processing bilge slops for overboard discharge? (172917:第2 章船舶辅助机械:748) 查看备注查看答案A. A 100PPM oily water separator. B. the second engineerC. the third engineerD. the fourth engineer6、Under ISPS Code, the ship to which it applies has to carry _. (174865:第5 章国际公约、规则:235) 查看备注查看答案A. an International Ship Security CertificateB. an International O i l Pollution Prevention CertificateC. a Safety Management CertificateD. an International Ballast Water Management Certificate7、In order to protect the aerobic bacteria from death, the sewage plant should workB. Assembling the lube oil purifier as a separator and aligning it to the bilge overboard. .C. A 15PPM oily water separatorD. A magnetic duplex strainer3、During the PSC inspection, under the provisions of SOLAS74, which one may not be regarded as clear grounds for ships detainment? (174599:第4 章船舶轮机管理业务:621) 查看备注查看答案A. Excess amount of oily-water mixtures in bilgesB. Insulation of piping including exhaust pipes in engine room contaminated by oilC. Improper operation of bilge pumping arrangementsD. Paint peeling off the uptake4、A gearbox is used in a ship driven by a medium-speed diesel engineA.to govern the engine speedB.to increase the engine speedC.to reduce the engine speedD.to fix the propeller shaft5、Usually _ handles the majority of the correspondence and negotiation needed during transactions of stores and spare parts in the engine department. (174448:第4 章船舶轮机管理业务:470) 查看备注查看答案A. the chief engineer A.at 3-month intervalsB.at 14-day intervalsC.at 7-day intervalsD.continuously8、After charging solid waste, close the dump chute, and ignite it with the _.A.auxiliary and waste oil burnersB.auxiliary burner or the waste oil burnerC.auxiliary burnerD.waste oil burner9、The separating effect of oil separator is not very good, the reason may be _ 。
轮机英语新教材电子版Lesson18airconditioningsystem
轮机英语新教材电⼦版Lesson18airconditioningsystem Lesson18 air conditioning systemShips travel the world and are therefore subject to various climatic conditons .the crew of the ship must be provided with reasonable conditions in wihich to work regardless of the weather.Temperture alone is not sufficent measure of condition acceptable to the human body. Relative humidity iin conjunction with temperature more truly determines the environment for human comfort .Relative humidity ,expressed as a percentage, is the ratio of the water vapour pressure in the air tested, to the saturated vapour pressure of air at the same temperature. The fact that less water can be absorbed as air is cooled and more can be absored when it is heated is the major consideration in air conditioning system design. Other factors are the nearness of heat sources, exposure to sunlight, sources of cold and the insulation provided around the space(Fig.18-1).An air conditioning system aims to provide a comfortable working environment regardless of outside conditions. Satisfactory air treatment must involve a relatively "closed" system where the air is circulated and returned. However, some air is "consume" by humans and some machinery so there is a requirement for renewal. Public rooms and accommodation will operate with a reduced percentage of air renewal since the conditionig cost of 100% renewal would be considerable.Air conditioning systems fall into two main classes: individual unit system, in which each room contains its own small refrigeration plant and fan and air cooler; and central systems, where larger refrigeration machinery unit are installed and their out put distributed about the ship by a variety of means.Self-contained units are noisier than central systems, require more maintenance and have been found to have a relatively short life (about 7 years).The single duct system only allows for adjustment of temperature in each room by the occupant manually controlling the air volume admitted. It is thus less flexible than any of the other systems, which allow individual temperature control, at least of sections of the ship if not individual rooms.With ducted systems, the modern tendency is to use "high velocity" in the air ducts with fans generating up to 2550 mbar(250 mm H2O) pressure compared to "low velocity" systems with fans generating up to 520 mbar(50mm H2O). This tendency helps installation as the size of ducts is reduced and prefabricated standard ducts can be used, but it incurs the heavier running costs of more powerful fans. Air terminals lined with sound insulation material are necessary to reduce the noise passing into the room with high velocity systems.In a typical marine pattern self-contained unit, air circulation is usually effected by means of a centrifugal fan, for quiet running, and a direct expansion cooler served by a hermetic compressor. Water cooled condensers are used. As these contain small water passages, choking develops rapidly with direct sea water circulation and a better method is to circulate with fresh water, itself cooled in a sea water/fresh water heat exchanger.Control is on/off by a thermostat sensing the temperature of air returning to the unit.The cooling coil of the central unit may be of the direct expansion, brine or chilled water cooled type.When cooling is by direct expansion, a separate steam heater coil is fitted in the unit for winter heating.With brine or water coolers, a central heater is used so that the same coil serves for summer or winter. Thermostatic control is provided sensing air delivery temperature itself, the temperature of the room, or the return air temperture.All types of thermostats are found in air conditioning systems, direct acting, pneumatic and electrical. In themselves, they are all satisfactory instruments, but the results they achieve are dependent on the correct sitting of their sensing elements. Even the site for a direct acting thermostst to control one single berth cabin must be chosen with care-if it is masked behind curtains, or too far away from the air inlet control will be too sluggish.The correct location for a thermostat to control a block of cabins is more difficult to find . One can pick on a "typical" cabin , but if the occupation opens his porthole he can upset the whole block. Another possibilility is to site the thermostat in the alleyway of the block of cabin . This position may be affected more by an open door or draguht in the alleyway tthan by the temperature of the cabins . Yet another possiblility is to site the thermostat in the recirculation grill is to close to an outside door , this position too can be affected by outside air temperature when the door is open ,rather than by cabin temperature. General operation of the air conditoning installationThe first enssential in operating the air cooling appliances through out the ship is to hhave all thermostats correctly set and correctly functioning . In extreme weather conditions , either hot or coold , control of the plant usually present few diffculties . The capacity of many installations is such that under tropical conditions nearly all control valves move to the full open position. Although automated control has been lost ,internal conditions are by and large acceptable.Control diffculties arise in intermediate weather conditions when there is a call for only a small amout of cooling. The worst case is when part of the ship,say inboard cabins against the engine room , require cooling and other parts ,say exposed upper cabins , require warming .For this intermediate condition,thermostats must be correctly set by trial and error. It is found that a uniform setting of say 21°C throughout the ship is not satisfactory ,but slight variations of a few degrees up or down are needed to suit particular regions of the ship. Unfortunately, these variations in thermostat setting are not always the same for the cooling and heating condition and frequent resetting may be needed for a ship repeatedly passing from cold to warm weather.The control problem is eased if the chilled brine (or water) of systems using chilled liquid circulation is held at about 13°C in the intermediate weather conditions and lowered progressively to about 5°C as tropical weather conditions are approached. When air cooling is in use it is good practice to keep all portholes, windows and doors shut. On passengerships, some public announcement requesting that this be done is worthwhile.A wise precaution for an engineer to take is to go through accommodation and public rooms periodically recording wet and dry bulb temperature. Keeping a log of these reading then serves to identify any malfunctioning of the installation as soon as it arises.The quantity of cooled air delivered by an air conditioning unit should bablance the sum of the quantity of the air recirculated to the quantity mechanically exhausted. The correct bablance between supply and exhaust fans should be checked periodically. Even with filters fitted ducts can become partially blocked can fan performance can fall off to upset the bablance.On older ships, temperature maintenance can be made easier by increasing the ratio of recirculated to fresh air. Most air conditioning units have dampers for adjusting this ratio and the effect of these can be extended after they have reached, full travel by partially blocking fresh air inlets. Care must be taken not to reduce the fresh air so that stuffiness or smells arise.Cleaning or renewal of filters is necessary at baout 3-monthly intervals, the time varying according to location on the ship. Disposable filters can be vacuum-cleaned so that in fact two or three "lives" are obtained before they need to be thrown away.In addition to normal mechanical attention, such as lubrication of bearings, and adjustment of fan belts and cleaning of motors, careful greasing of linkages of automatic controls is necessary.Cooled air ducts should be examined to see that the insulation vapour seal remains in good order. If a plastic film: vapour seal becomes damsged, condensation forms within the film. As well as making the insulation wet and ineffective, the condensation may become serious enough to cause drips and damp parches on ceilings.VentilationVentilation is the provision of a supply of fresh untreated air through a space. Natural ventilation occurs when changes in temperature or air density cause circulation in the space. Mechanical or forced ventilation uses fans for a positive movement of large quantities of air (Fig. 18-2).Natural ventilation is used for some small workshops and stores but is impractical for working areas where machinery is present or a number of people are employed.Forced ventilation may be used in cargo spaces where the movement of air removes moisture or avoids condensation, removes odors or gases,etc.The machinery space presents another area which requires ventilation. As a result of itslarge size and the fact that large volumes of air are consumed a treatment plant would be extremely costly to run. Ventilation is therefore provided the sufficient quantities for machinery air consumption and also to effect cooling. Several axial flow fans provide air through ducting to the various working platforms. The hot air rises in the centre and leaves through louvers or openings, usually in the funnel. The machinery control room, as a separate space, may well be arranged for air conditioning with an individual unit which draws air through trucking from the outside and exhausts back to the atmosphere.Notes1. Air conditioning systems fall into two main classes: individual unit system, in which each room contains its own small refrigeration plant and fan and air cooler; and central systems, where larger refrigeration machinery unit are installed and their out put distributed about the ship by a variety of means.空调系统分为两⼤类,独⽴空调系统和中央空调系统。
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GDOU
However, some air is “consumed” by humans and some machinery so there is a requirement for renewal(补充).
GDOU
Public rooms and accommodation (住处) will operate with a reduced percentage of air renewal since the conditioning cost of 100% renewal would be considerable.
GDOU
All types of thermostats(温度 调节装置) are found in air conditioning systems, direct acting, pneumatic and electrical.
GDOU
In themselves, they are all satisfactory instruments ( 器 械 ) , but the results they achieve are dependent on the correct sitting of their sensing elements(传感元件).
GDOU
Another possibility is to site the thermostat in the alleyway(通 道) of the block of cabins.
GDOU
This position may be affected more by an open door or draught( 通 风 , 气 流 ) in the alleyway than by the temperature of the cabins.
The single duct system(单风管 系 统 ) only allows for adjustment of temperature in each room by the occupant(居 住 者 ) manually controlling the air volume admitted.
GDOU
Even the site for a direct acting thermostat to control one single berth(卧铺) cabin must be chosen with care— if it is masked behind curtains(窗 帘), or too far away from the air inlet control will be too sluggish(不 灵敏的、迟缓的).
Lesson 18 Air conditioning system
GDOU
Ships travel the world and are therefore subject to various climatic(气候) conditions.
GDOU
The crew of the ship must be provided with reasonable conditions in which to work regardless of the weather.
GDOU
It is thus less flexible than any of the other systems, which allow individual temperature control, at least of sections of the ship if not individual rooms.
GDOU
but it incurs(招致) the heavier running costs( 运 行 成 本 ) of more powerful fans.
GDOU
Air terminals lined with sound insulation material are necessary to reduce the noise passing into the room with high velocity systems.
GDOU
With ducted systems, the modern tendency is to use “high velocity” in the air ducts with fans generating up to 2550 mbar (250 mmH2Og) pressure
GDOU
GDOU
The correct location for a thermostat to control a block of cabins is more difficult to find.
GDOU
One can pick on a “typical” cabin(典型舱室)—but if the occupant( 居 住 者 ) opens his porthole(舷窗) he can upset (扰乱) the whole block.
Self-contained units are noisier than central systems, require more maintenance and have been found to have a relatively short life (about 7 years.)
GDOU
GDOU
a better method is circulate with fresh water, itself cooled in a sea water/fresh water heat exchanger.
GDOU
Control is on/off by a thermostat ( 温 度 传 感 器 ) sensing the temperature of air returning to the unit.
GDOU
and central systems, where larger refrigeration machinery units are installed and their output distributed about the ship by a variety of means.
GDOU
and a direct expansion cooler( 直 接 膨 胀 式 冷 却 器 ) served by a hermetic(气密的) compressor. Water cooled condensers are used.
GDOU
As these contain small water passages, choking( 堵 塞 ) develops rapidly with direct sea water circulation and
GDOU
With brine or water coolers, a central heater(中央换热器) is used so that the same coil serves for summer or winter.
GDOU
Thermostatic control(控制温度) is provided sensing air delivery temperature itself, the temperature of the room, or the return air(回风) temperature.
GDOU
Air conditioning systems fall into two main classes:
GDOU
individual unit systems(独立空 调系统) in which each room contains its own small refrigeration plant and fan and air cooler;
GDOU
Relative humidity, expressed as a percentage, is the ratio of the water vapour pressure in the air tested, to saturated(饱和的) vapour pressure of air at the same temperature.
GDOU
The fact that less water can be absorbed as air is cooled and more can be absorbed when it is heated is the major consideration in air conditioning system design.
GDOU
Yet another possibility is to site (地点,场所) the thermostat in the recirculation air trunk, carrying air back from the accommodation to the unit.
GDOU
Other factors are the nearness(靠 近) of heat sources, exposure to sunlight, sources of cold and the insulation ( 绝 热 ) provided around the space. (Fig.18-1)
GDOU
The cooling coil(冷却盘管) of the central unit may be of the direct expansion, brine(盐 水) or chilled(使冷, 变冷) water cooled(冷水式) type.