最新GF WELDING控制器故障代码及解决方法-2012-12-10

Code 代码 E015
Message 故障信息
Remarks 备注
Activities 措施
Check air pressure and electrode force system 检查气压和电极压力系 统 Check value of programmed tolerance (see section 4.4.7.21)检查编程的公差值 Check gun stroke 检查焊钳冲程 Check tips condition 检查电极端 面状态 Check sheets conductivity 检查 钢板导电率 Check line voltage 检查电路电压 Check current sensor positioning and cabling 检查电流 传感器位置和电缆线路
E006
Check value of max tolerance Meas.curr. max. Monitored current . %I.max (see section 4.4.7.18)检查最大 threshold 电流检 Possible reasons:监测的电流大于最大电流 公差值 测值大于最大极限 值，可能原因 Check secondary loop for shunt Fault in WELD 334 。焊接控制器故障 or short circuit 检查次级回路是否 Weld transformer faulty 焊接变压器 分流或短路 故障 Check for ground contact of tip. 检查接地线 Warning dressing Dressing tool has reached the tool 修磨报警 prewarning threshold 达到了修磨预报警 范围 Indication that dressing tool maintenance must be done soon . 表明马上要进行修磨了
E004
E005
The measured current value was Check value of tolerance (see n-times between %I.min and %I.lim section 4.4.7.19)检查公差值（看 章节 4.4.7.19） ( n = programmed numbers of weld alarm threshold )焊接时，电流检测值在最 Increase weld alarm threshold. (see section 3.1.1.5)增加焊接报 小值和电流极限之间 警极限 The red LED LOW CURR on frontpanel is Check tip force 检查电极端面压力 on. 控制器正面的‘电流过低’红灯亮 Check surface of tips 检查电极端 Possible reasons : 可能原因 面表面状态 Tips do not close 端面没有闭合 Check line voltage 检查线路电压 Tips are damaged 端面受损 Check current sensor ( cabling Voltage drop in power line 能量功率 and positioning )检查电流传感器 线路电压下降 （电缆线路和位置） Current sensor damaged 电流传感器 Check squeeze 检查焊接顺序 受损 Check cables and secondary loop Squeeze time too short 焊接顺序时间 检查电缆和次级回路 过短 Programmed current max.编程电 流大于最大值 Cables or band damaged. 电缆受损
E032
Check gun stroke 检查焊钳冲程 Check contact area of the tips 检查电极端面的接触面 Check sheets conductivity 检查 钢板导电率 Check line voltage 检查线路电压 Check current sensor position and cabling 检查电流传感器位置 和电缆线路 Check squeeze time or air pressure parameters 检查焊接顺 序时间或气压参数 Check control 检查控制器
E007
E011
Firing angle. min The actual firing angle is less than the Diminish its value 减少导通角值 value 导通角小于 allowed value (see section 4.4.7.23), or Check stepper incrementation 最小值 the performance limit has been 检查台阶递增的递增量
Remarks 备注
Stepper A in prewarning (see section 5.6.3.4)台阶递增 A 预报警（看章节 5.6.3.4） The red led W.STEP. A on the front panel is on. 控制器正面焊接台阶递增 B 红灯亮
Activities 措施
Indication that tip change or dress on channel A must be done soon 表明路径 A 马上要修磨或更换电极帽
E002
E003
Stepper B in prewarning (see section Indication that tip change or dress on channel B must be done soon 5.6.3.4).台阶递增 B 预报警（看章节 表明路径 B 马上要修磨或更换电极帽 5.6.3.4） The red LED W.STEP. B on front panel is on. 焊接台阶递增 B 红灯亮 Indication that maintenance for Warning Cable wear counter A in prewarning. the cable on channel A must be threshold cable (see section 3.4.1.2) done soon 表明路径 A 电缆马上需要维 channel A：路径 A 路径 A 电缆磨损预报警 修 电缆极限报警 Tip warning channel B 路径 B 台阶报警 Warning Cable wear counter B in prewarning. threshold cable (see section 3.4.1.2) channel B：路径 B 路径 B 电缆磨损预报警 电缆极限报警 Meas.curr. min threshold 电流检测值小于最 小极限 Indication that maintenance for the cable on channel B must be done soon 表明路径 B 电缆马上需要维 修
Programming instructions Appendix –Diagnostics Alarms: causes and remedies： 附录—诊断报警： 原因和措施
Description of alarms—报警内容说明
Code 代码 E001 Message 故障信息
Tip warning channel A 路径 A 台阶报警
Programming instructions Appendix –Diagnostics Alarms: causes and remedies： 附录—诊断报警： 原因和措施
reached. 实际的导通角小于允许值（看章节 Check secondary loop and tips 检查次级回路和电极端面. 4.4.7.23 ）或达到了执行极限 Possible reasons: 可能原因 Too high stepper incrementation 台 阶递增的增量过高 High voltage drop 电压下降过大 Tips damaged., wear in secondary loop ,电极端面受损，次级回路磨损 cable wear , bad contacts.电缆磨损， 接触不好 Power of transformer insufficient.变 压器能力不足 Wrong cosphi programming ( not in cc mode )余OP value for the dressi ng tool Dressing tool Do maintenance 修磨 wear alarm 修磨报 wear was reached (see section 3.5) 达到 Reset dressing tool counter in 修磨设定值 警 HHT 复位编程器的修磨记数 End of cable lifetime A Cable wear alarm Replace cables for the channel Maintenance required for equipment in A：更换电缆 channel A 路径 A 电缆磨损报 weld channel A Reset counter cable wear A in 焊接路径 A 的设备电缆寿命终了 警 HHT 复位编程器的电缆磨损计数 Cable wear alarm End of cable lifetime B Replace cables for the channel channel B B ：更换电缆 Maintenance required for equipment in
E031
Wrong electrode force (for WELD334 Tip force out of tolerance 电极压力 with the option tip force tolerance only) 电极压力错误 （仅适用焊接控制器 334M 的 超过范围 电极端面压力范围 ） Measured current The monitored current is under the < min threshold %Iim threshold 检测的电流小于最小电流 电流检测值小于最 极限 Possible reasons: 可能原因 小极限 Insufficient tips force 电极压力不足 Tips damaged 电极端面受损 Bad conductivity of the sheets 钢板的 导电率不好 Power supply too low 功率太低 Defect in current sensor 电流传感器故 障 Defect in secondary loop 次级回路故 障 Cable wear 电缆磨损 Control defect 控制器故障 No current Null welding current 无电流， 零位焊接电流 Monitored current 100 Amps 监测的电 流值小于 100A Possible reasons: 可能原因 Insufficient tips force 电极压力不足 Tips damaged 电极端面受损 Sheets dirty or with bad conductivity 钢板脏或导电率不好 Defect on current sensor 电流传感器 故障 Sensor cable broken 传感器电缆断开 Squeeze time too low or insufficient tips force 焊接顺序时间过短 ，或电极压 力不足 Control defect 控制器故障