悦荣数控设备植毛机英文说明书
智能数控高速植毛机机械中文说明书
智能数控高速植毛机﹤AB H型﹥前言首先感谢您购买本公司产品，本说明书将会引导您正确的操作及保养。
请详细阅读后，依正确的方式来操作及调整，并且做好应有的保养，相信必能减少故障的发生及延长机器的使用寿命。
本说明书若有文字叙述不够详尽的地方，请与本公司联络。
同时本公司保有变更设计之权力，恕不另行通知。
再次感谢您对本公司的支持。
安装（一）机台之定位：当机器入厂后，请安置于平坦之地面；将随机台所附之脚垫，安装在机台下方。
机台周围最好保持有1M以上的空间，以方便调整及维修使用。
（二）气压源：请接妥随台所附之气压管；将附有快速接头的一端接入机台本身，另一端连接气源。
（气源请保持4bar以上。
）（三）电源接线：请按机器上铭牌所标示的电压来接电，一般为三相380V共五线零线与地线，单相220V共三线零线与地线，请务必确实接妥电源。
地线要求：直径25*长1.5米以上的螺纹钢筋对地下，钢筋周围埋下1KG的海盐。
注意事项：1. 当机器起动时，请勿打开机身右侧门，以避免衣物等物件卷入皮带内。
2. 勿将手伸入已起动的机器中。
3. 勿将工具或刷柄等其他物品掉入已运转的机器内，以避免遭到植毛头或勾毛刀撞击导致零件损坏。
4. 零件若有磨损时请尽早更换，以避免造成其他部分的零件共同损坏或产生品质不良的成品。
5. 注意机器的清洁、保养及润滑。
6．油箱加清洁的46—48#液压油。
7．进气过滤调压阀的油杯要加气阀汽雾油目录第一章：各部位置说明§1-1前机座部分…………………………………………… P 5§1-2后机座部分…………………………………………… P14§1-3电气箱及电磁阀部分………………………………… P19第二章：调整§3-1夹具旋转定位辅助装置的调………………………… P22§3-2前机座的调整………………………………………… P23第三章：更换§4-1新样式的更换………………………………………… P29§4-2零件的更换…………………………………………… P30§4-3原材料的更换及补充………………………………… P35 第四章：自动扫描孔位坐标………………………………………… P37 第五章：一般维修…………………………………………………… P39第六章：附录§6-1保养事项……………………………………………… P41§6-2保养记录表…………………………………………… P42§6-3维修记录表…………………………………………… P43第一章：各部位名称介绍本机大致分为前机座、后机座及电气箱三部分，如图所示。
全数字化智能枪刺植绒机器人使用说明书
全数字化智能枪刺植绒机使用说明书目录一、产品概述 (3)二、技术参数、使用要求 (4)三、系统软件界面以及手持操作盒简介 (5)1.软件操作界面 (5)2.手持操作盒 (6)四、操作步骤及基本操作方法说明 (7)1.操作步骤 (7)（1）开机 (7)（2）打开软件 (7)（3）联机 (7)（4）系统回原点（零点） (8)（5）打开待加工代码 (9)（6）设定工作位置 (11)（7）开始工作 (12)（8）换线 (13)（9）退出系统、关机 (13)2.基本操作方法 (13)（1）暂停工作 (13)（2）点动控制 (14)（3）继续工作 (14)（4）工作中断-断点代码生成的处理方法 (14)五辅助工具 (15)1 .W轴测试 (15)2．素毯加工代码生成 (17)3．工作效率统计分析 (17)4．纱线监控 (19)六、常见解决方案建议 (21)1．反向行距不均匀 (21)（1）现象描述 (21)（2）产生原因分析 (21)（3）解决方案 (21)2．一幅地毯分时加工 (25)（1）工作时正常暂停 (25)（2）故障无法短时排除 (25)（3）毯面加工到中途，下班时间到了 (25)3．如何提升工作效率 (25)七、常见故障处理方法 (28)1. 一般异常，用户可自行处理的故障 (28)2．枪头使用磨损 (28)3．非异常，用户不熟悉机器的操作提醒 (29)4．远程协助 (30)八、关于枪头保养和使用问题 (32)1．枪头是保证产品质量的关键部件 (32)2．枪头是易耗品 (33)3．枪头保养维护 (33)九、系统升级 (33)1．版本升级 (33)2．授权信息更新 (35)十、注意事项、日常保养 (37)1．注意事项 (37)2．设备保养 (37)3．产品保修条款 (38)一、产品概述全数字化智能枪刺机器人应用计算机技术和全数字化控制技术，对预先设计的植绒图案进行解析处理并生成适合运动控制装置执行的指令集，自动控制机器人植绒操作，以代替传统的人工作业。
sequoyatec-济南众木智能科技有限公司-产品手册说明书
CONTENTS1 2 3 4 5 6 7 8 9 10 11 12 13 14 15// About Us//// STL1309A Laser Machine //// STL1325A Laser Machine //// STL1325AM Mix laser cutting machine//// STL1309P Laser Machine//// ST20FD Fiber Marking Machine //// ST1325A Woodworking CNC Router //// ST1325D/T 2/3 Production Woodworking Machine // // ST1325ATCL Automatic Tool Changing CNC Router// // ST1530-4A 4 Axis CNC Router//// ST1530-5A 5 Axis CNC Router//// ST1325N Nesting woodworking center //// STM2480B Vacuum Press Membrane Machine // // ST1325S Stone CNC Router //// ST1020H CNC Gantry Milling Machine //济南众木智能科技有限公司JINAN SEQUOYATEC CO.,LTDCOMPANYBROCHURE1台湾原装方轨，丝杠多种CNC 控制系统，维宏，新代，锐志天宏，众泰克，众为兴等A variety of industrial-grade CNC control systems,NC-studio,SYNTEC,RichAuto DSP ,Multech, Adtech and so on多样驱动系统，满足不同客户需求Diverse drive system,to meet different customer needs专业变频器Professional Inverter进口国产高动力，低噪音电主轴Imports domestic high-power,low-noise electric spindle专业进口、国产真空泵，吸附力强Professional imports,domestic pumps, strong adsorptionOriginal Hiwin/PMI linear guide rail, Ball screw from T aiwan热刺，埃佛尔，永利，微距激光管，工作稳定寿命长Reci EFR,Yongli, Weiju laser tube, Stability and long service life关于我们COMPANY PROFILE济南众木智能科技有限公司位于济南，是一家致力于研制开发、生产与销售数控机器于一体的高新技术企业。
无尘干磨机说明书-英文1
优质干研磨设备的代言人Quality Dry Sanding Equipment SpeakerZONDA使用保养手册Operation ManualZD-GM200Continuous type Dust Collector连动式集尘器中大工业集团公司ZHOGDA INDUSTRIAL GROUP CO.ZONDA ZD-GM200 Professional No-Dust Dry Sanding SystemUser InstructionWelcome to use ZONDA Professional no-dust dry sanding system;Make sue to read this user instruction before using this system.ZONDA professional no-dust drying sanding system is one advanced equipment which makes the dust collector motor controlled automatically by the IC activation from one series of coarse, medium and elaborate muller. Surely that is another one big break in the dry sanding system.Following below instruction will improve the equipment’s total efficiency and extend the equipment’s working life.This system is designed and produced by the most advanced European technology. Meanwhile meliorate the traditional product, to make the least gas consumption of the sander, and it could avoid the customer’s lacking gas supply, extend the equipment life, easy to use and high and high safe factor.Now this system already accept and use by many vehicle manufacture and bus or train factory.Function and Feature1. Automatic active and stop by IC, easy control and energy saving.2. Good dust collection effects with large dust-absorption power.3. Perfect environmental effects and paint spraying.4. To prolong using life of motor, not require de-dust bag and save expenses, with double filter of industrial high-density cloth filter and fine dust paper filter.5. Lowest noise with vacuum turbo silence motor.6. Double independent suction, available for two sets of sander for one time.7. Exquisite design. The whole machine body is made of stainless steel and equipped with manual trolley, easy to move and convenient for clearance.8. Good quality and complete accessories.Specification:1. V oltage 220V/50HZ2. Max power consumption 1100-1200W3. Air pressure 6-8bar4. Air tube diameter 8mm5. Vacuum capacity 2.8m3/min6. Tank volume 50L7. Suction hose length 5m8. Net weight 35kg9. Outer size 530mm﹡510mm * 850mmNote:1. Please read operation manual first before used.2. Must be operated by professional person.3. Must equip main filter before used4. Can’t inhale exploder, explosive dust, such as magnesium,alumina etc.5. Can’t inhale explosive flammable liquid, such as oil, corrosive acid etc.6. Maintain by professional technician.7. Power off before cleaning dust, maintain, changing parts.8. Check wires termly to avoid leakage.9. Can’t clean the top of machine to avoid water seepage.Operation step:1. Check whether power of factory is matched with it of machine.2. Insert the power plug into the socket with safe device of earth wire.3. Insert the suction hose into the suction of machine, choose suitable sander.4. Panel on the cleaner with following symbol and device:- Turn to ‘0’: Stop- Turn to ‘Ⅰ’: Automatic switch- Turn to ‘Ⅱ’: Manual switch5. After using, please pull power wire out of socket.Maintain:1. Filter bags- Turn off cleaner, pull the main plug out of socket.- Open locker, take up the top part and put it aside.- Take up the filter bags from cleaner, knock down the dust or wash away the dust, then put it into cleaner after airing.- Fit filter bags into cleaner firmly, fit the top part and lock the locker.*Bear in mind! Filter bags should be often washed to ensure effect.2. Change filter- Turn off cleaner, pull the main plug out of socket.- Open locker, take up the top part, hanger, and filter- Fit new filter, hanger, then top part, lock the locker.The cause for efficiency reduction：1. Too much dust or filter bag broken.2. Filter bag without cleaning, dirty and blocked.3. Maybe water absorption, moist.4. Dust collection tube is blocked by sundries.﹡Bad maintaining will reduce dust collection efficiency, even damage motor! Configuration：1. Main engine of dust absorption: 1set; Power: 220V/50H Z; Max power consumption: 1200W; Air pressure: 6~8bar; Vacuum capacity:2.8m3/min; Tank volume: 50L.2.Two-in-one tube of dust absorption and air supply: 1 pc，Length:5m.3.‘Y’ incubators: 1pc，can connect with two suction hoses.4.IC automatic controller 1 pc，can control the main engine of dust absorption turn on/off automatically, and delay turning off 10-15 seconds.5.Oil-water separator 1 pc，to separate the water and oil in air and extend the life of polishing head.6.Square lapping machine 1set，round lapping machine 1set.7.Sand paper 40 pcs（Model random for debugging）.Advantage：Compared with traditional handicraft water-mills, grinding system has many advantages: improve grinding speed greatly; relieve labor intensity, shorten preparation time before spray, improve work efficiency. Avoid rust and many dry processes of putty and floating coat. Not only simplify the repairing process but ensure the repairing quality.To extend the sand paper life by dry grinding and dust absorption，reduce the consumption, avoid the pollution of sewage and dust totally. To ensure the repairing quality, to protect the environment and to ensure person’s safety and healthy.Because of many advantages and functions, the grinding system is employed by car/bus, train, truck, plane and ship maintaining, etc.ZONDA employs European advanced Ic control system，the system can control the main engine of dust absorption by grinding turning on/off. And delay 10 seconds to turn off the machine. It can absorb the dust of tube to extend the machine life.The griddle efficient depends on the dust absorption system but not the quantity of dust. There are three common dust absorption ways: simple bag, centre, separating. Simple bag absorbed the dust passively. Needed vacuum is caused by the spindle blades rotation. Its dust absorption depends on the grinding rotation speed. And the dust bag too thick will reduce the efficiency, and too thin will leak dust, only to small company. The center and separating model are belong to absorbing dust actively and they apply special industrial dust-collection machine. The dust absorption power is not affected by grinding equipment. It is long-life and powerful and can turn on/off the machine automatically. It is suitable for large amount manufacturer.Dry Sanding Equipment Maintenance ManualPreface：Since towards the industrial development, so all sectors are driving up, in the event of industrial development and the rising demand, the manual operation will be eliminated, only using the pneumatic tools and power tools, so that to keep up with the effective methods of production.At present, the pneumatic tools in China is an indispensable production tool in manufacturing industry, the Zonda brand drying sanding which is produced by our Zonda Group is a pneumatic tool with good quality.Zonda Industrial Group is the professional production factory of the Zonda brand dry sanding equipment, complete models, with the functions of grinding, polishing, waxing, rust cleaning, degum, paint removal, deflashing, etc , which is the indispensable tool used for automotive manufacturing / maintenance industry, wood furniture manufacturing, plastics, glass fiber industry, the high-tech industry and the metal surface treatment industry.The dry sanding equipment which is produced by our company is industrial tools with good quality, not general DIY quality; please see the features as follows:(1)Special steels by heat treatment and high-quality bearings collocation.(2)Low body, light weight, low noise, small vibration(3)Less failure, long use, long life, human province.(4)Dust-proof design with precision multi-layer, the effect is good, make a goodworking environment without dust.(5)Comfortable and stable operation, the strength is strong, and the absorb dustability is good.(6)The price is Reasonable, sturdy and durableThe attentions for using dry sanding equipment（1）Should have an air Compressor which can carry the pneumatic tools.（2）The air compressor equipment should have automatically filtered water function, because the moisture will spray together when the air compressor aspirated, if using the pneumatic tools without filtering will make the motor and cylinder rust quickly and stop working.（3）After using the pneumatic tools, make pneumatic tools oil (sewing oil) attached 5-10 drops into the air intake, and then connect the air pipe to active, let the tool oil into the main engine to protect the motor and cylinder.（4）After using the machine, when clean the pneumatic tools, never make the air from the dust hole blow around, so it will make the dust block the motor and stop working.（5）When not using the pneumatic tools, must make the machine keep flat to avoid the damage of the chassis, also replace of the chassis.The maintenance instructions of pneumatic tools:（1）When using the pneumatic tools and accessories together,, you should make the installation solid.（2）When using the air tools, correctly handle and keep body stable. Stop using immediately, if with some unsuitable conditions such as tinnitus, finger hurt, etc.（3）During using air tools, if any abnormal sound and actions, stop using immediately and release pressure supply. Then do check!（4）The air tools should be checked and repaired by specialists. No unload and repair by user himself to avoid damage the accuracy.（5）After using the air tools, drop 2cc of tools lubrication oil in the inlet, connect air ducts, and lightly press the pressure plate to make the lubrication oil fully into the air tools.（6）No air to the outlet directly from air gun, to avoid blowing the dust into the inner of tools.（7）When not using air tools and accessories, do release pressure and water outlet for the compressor, to ensure all the used air dry. This also can prolong the using life of air compressor and air tools.Difference between the pneumatic tool and electric tool(1). pneumatic toolLight body and weight, less euthermic, long working lift, easy to maintain and cheaper repairing cost.(2). electric toolHigh body and heavy weight, easy to emit heat and dangerous, short working time and life, hard to maintain, and have the explosive danger in the toluene place.。
VarioStar 1500焊机说明书
VarioStar 1500/ 2500/3100操作说明书配件明细MIG/MAG焊机尊敬用户介绍非常感谢您选择福尼斯（Fronius）,祝贺您购买福尼斯（Fronius）生产的新技术的高端产品！本操作手册将帮助您更好地使用新设备。
仔细地研读本手册，您很快会熟知福尼斯（Fronius）产品具有的许多强大功能，将真正体现出您采购本设备的最大优势。
敬请注意专用安全规则，并遵守！这样将确保使用中更安全。
当然，要仔细善待您的产品，可延长产品使用寿命和可靠性-也是体现最佳优势的基本要求。
安全规则危险!表示紧急危险情况，如不避免，将导致死亡或严重伤害。
此标志限于许多极度境遇，不用于物品损害，除非有人员伤害卷入的情况警告！表示潜在的危险情况，不避免，能导致死亡或严重伤害。
此标志不用于物品损害，除非有人员伤害卷入的情况。
小心！表示潜在的危险情况，不避免，可能导致次要或中度伤害。
此标志也用来警惕可引起物品损坏类的不安全行为。
注意！表示存在能影响焊接效果和设备损坏的风险的情况重要！表示实用经验提示和其他有用的特殊功能，不是有害和危险的标志。
上面出现的符号，必须更加注意相关内容！概述本设备是依照技术水准、符合所有安全规范生产。
不过，非法操作或滥用仍然会导致如下危险：——使用人员或他人的生命安全及安康——设备及用户/使用者的其他物品——设备工作效能任何启动、操作、维修及维护本设备的人员必须具备：——相应资质——熟知焊接——理解并正确执行本手册使用说明操作手册必须随时保留在设备所在场所。
除操作手册之外，常规可用的、当地事故预防和环境保护规则的复件必须能随时查到，当然也要实际遵守。
设备上的所有安全说明、危险和警告——必须保持清晰易读——不允许损坏和擦除——不允许遮掩、糊住或涂画设备上的安全说明、危险和警告，可参阅机器操作手册前部的“一般说明”任何可能影响机器安全的故障必须立即解决，然后才能给设备上电。
注意安全！限定用途设备仅可用来进行“约定用途”的工作。
QgrgL-ZDB型大功率植绒机使用说明书
QL-ZDB型大功率植绒机使用说明书一．植绒机面板键钮示意图：271：高压指示2：电流指示3：电源指示4：电源开关5：电压调节6：保险座7：电源8：脚踏开关9：高压输出1 10：高压输出2 11：接地线12：门把锁二．操作前的准备工作：1、把植绒机放置在通风良好，周围无易燃易爆物品，地面洁净、无粉尘，较干燥的地方；2、严禁使植绒机受到雨水、雪、水蒸气的侵害；3、植绒机与操作施工点应保持在2米以上的距离；4、植绒机上不得覆盖任何物品，保持通风散热良好；5、准备好施工用的绝缘手套和绝缘电工胶靴。
三．操作程序：1、首先做一专用地线，使其接地良好，把植绒机后面板地线柱与地线完全连接；2、将绒毛放到植绒喷头内，扣好丝网盖。
注意：开机前植绒喷头应放在绝缘物体或非金属支架上，并远离周围其它物体，不能直接放在地面或金属物体上，以免造成短路；使用过程中植绒喷头更不要朝向人体，手握喷杆中后部分；3、将电源插头插入交流220伏频率50赫兹的电源插座上，并把脚踏开关插头插入脚踏开关插座上，连接要牢固。
注意：该机不能使用380伏的二相交流电源；4、首先打开总电源开关，并观察电源指示灯是否灯亮，如一切正常，方可进行下步操作；5、踏下脚踏开关，如能听到高压放电的‘滋滋’声，说明机器一切正常，带上绝缘手套，穿上绝缘胶靴就可进行植绒工作了；6、停止植绒后，应先松开脚踏开关，然后再关掉电源开关，断掉电源即可；7、植绒时，调节电压调节可改变高压输出的高低，工作时应视实际需要调节电压。
四．注意事项：1、操作过程中，应时刻注意安全，尤其是注意手和人体不能靠近高压喷头，否则有触电危险；2、在移动操作过程中，应注意保护好高压线，切勿扭转，硬性拖拽，尖锐物体刺划，砸伤高压线，防止高压漏电造成事故；3、操作过程中，添加和更换绒毛时，必须先松开脚踏开关，关掉电源开关，然后使喷头内的高压触头（铜螺钉）与地线夹接触，以放掉残余静电（注意不要用手直接接触裸露的金属部分）；4、更换或添加绒毛时，不要用手去抓放，可采用非金属器皿去倒放最好；5、停止操作时一定要及时松开脚踏开关。
IMB 送扣装置(MB6002C) 使用说明书
送扣装置Button feeder（MB6002C）使用说明书Instruction Manual常州智谷机电科技有限公司CHANGZHOU WISDOM&VALLEY ELECTRICAL TECHNOLOGY CO.,LTD在使用本设备之前请先阅读本使用说明书.Please read the operation manual of the touchscreen interface before using the device请将本使用说明书放在便于查阅的地方保管Please keep this operation manual of touch screen interface in convenient place for reference2022.04.03版本信息/Version感谢购买IMB工业用缝纫机。
在使用此机器之前，请仔细阅读以下的说明，这样可以更好地帮到您了解此机器的相关操作。
这些说明是根据现行的条例明确阐述了正确的工作方法。
Thank you for purchasing this industrial sewing machine from IMBBefore using this automatic unit,please read the following instructions,which will help you tounderstand how the machine operates.These instructions illustrate the correct working methods to comply with current regulations.在没有得到IMB授权许可的前提下，此说明书的任何部分是不可以被复制或者转录的。
说明书的内容可能被修改，而不需预先通知。
No part of this manual may be copied or transcribed without requesting prior authorization from IMBThe contents of this manual may be subject to change without advance notification.我们将欣然接受各位提出的改进此说明书的任何建议和指示We are happy to receive suggestions and/or indications on ways we could improve this manual.本机介绍说明分为三部分，具体请参照《MB6002C-使用说明书》、《MB6002C-零件手册》、《MB6002C-触摸屏界面操作说明》。
植毛机操作指导书
1.0目的
为安全起见，保障车间生产安全有序进行和员工人身的安全，使员工有章可依，有章可循，为员工创造一个安全、舒适的工作环境。
2.0范围
此指导书适用于从事植毛作业有关的任何部门的任何从业人员。
3.0定义
无
4.0职责
4.1 植毛车间：负责督导和检查工作
4.2 相关人员：自觉遵守本操作指导书
5.0程序
5.1 经培训合格人员方可上岗工作。
5.2 开机方法：首先开总电源，再开电脑电源和吸尘器电源。
5.3 装产品到夹具上，装好毛，按“生产”键，再按控制盒上的“启动”键开始生产。
5.4 在生产过程中，如果机器发生塞毛、毛箱没毛、没铁片等情况，应及时按控制盒上的“停
止”键。
5.5 机位物料要摆放整齐，不可碰撞机身和电脑线。
5.6 明确产品的质量标准，掉毛和不合格产品要分开摆放。
5.7 合格产品要摆放整齐，要盖好防尘纸，并放于指定的摆放区域。
5.8 机器运作中，严禁离开工作岗位；如要临时离开，应在电脑上按“停止”键。
5.9 下班前必须打扫机位清洁工作，关好电源才可以离开。
5.10 配合管理人员的工作安排，爱护公司财物，保护自身安全。
6.0相关表单
无。
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Operation Instruction of A V Multifunctional High-Speed Computer Tufting MachineI. Startup1. Punch needle installed on the head shall be in the highest position (belt wheel shall be moved with hands to keep punch needle in the highest position).2. After main power is on, power of host machine is on and then computer power is on.3. After each work station automatically resets, it shall be properly used.II. Application (See the prompt on the screen)1. Place the products on fixture and press (Cycling Switch) key to select the function of (cycling) or (no cycling when a product is placed on fixture). When more than 2 products are placed on fixture, (cycling) function is available).2. Press (Automatic Start-stop) key, the machine shall automatically complete the products placed on fixture. When (cycling) function is used, products processed shall be changed immediately.3. During operation, press (Automatic Start-stop) key to stop machine. Press it again, machine starts operating.III.Failures1. The machine shall automatically stop when failures occur (when head is required to repair, power of host machine shall be off).2. Hole patching: Press (Single Operation) key a time, punch needle shall automatically move to a hole site and then fall down).(1) Input hole site via the keyboard (0-9) and press (Single Operation) key to patch hole.(2) See the approximate hole site of the procedures in Point 2 of Part III. Press (→。
←)key, move to the hole site before the hole site required to patch repeatedly. Press (Single Operation) key, hole patching shall be conducted (when (→。
←)key is pressed, punch needle shall be in the highest position ).3. Punching: See the procedures in Point 2 of Part III. Finally press (Automatic Start-stop) key, all punching required shall be conducted.IV.Programming for products (See the prompt on the screen and power of host machine shall be off for safety sake)1. Change of the product memory card (when card is changed, computer power is off. If the procedure of last products is not stored, change is not required and new procedures shall automatically delete the former procedures)2. Press (Set) Key, input password from figures (2233) (punch needle in the highest position)3. Input hole site (1) via the keyboard and input is repeated after (hole site is cleared by pressing keyboard (00000). If the original hole site is (1), it is not required to input. That indicates it is the first hole).4. Press (XY. AB) key and select the axle required to move.5. Move (hand wheel) to align the fist hole site with punch needle (punch needle moves toward to products by moving belt wheel with hands).6. If products are with more than two colors, press (Color Mark) key to select (color) (No pressing with single color).7. Pitches on products are far enough more than 12MM approximately and the distance is not identical. Press (Shorthand Markup) key to select (high speed, low speed). If pitches are nearby, select high speed and if pitches are far, select low speed (see the programming skills in Part V and frequency converter setting in Part VI for details).8. Press (Memory) key and the next hole site (00002) shall be displayed on the screen which indicates the first hole has been memorized (each hole memorized only for a time) repeat the procedures in Point 4, 5, 6 and 7of Part IV until the last hole.)9. Only a product is placed on the fixture. When the last hole shall be waved, repeat the procedures in Point 4, 5, 6 and 7of Part IV. Press (End Mark) key to select (End). Then press Memory Key (indicate programming is over) and then press (Set) Key to exit from programming and enter standby status. (00001) shall appear on the screen (which represents it is the first hole to punch)10. If two products are placed on fixture, repeat the procedures in Point 4, 5, 6 and 7of Part IV until the last hole of the fist product is completed. Press (End Mark) key to select (Needle Lifting) (which indicates punch needle shall lift and move to the next product after theproduct is completed). The programming for the next product is the same as above. Repeat the procedure in Point 9 of Part IV until the last hole of the last product is completed.11. When assemble and disassemble products, if it is required to move the fixture into another position to assemble and disassemble. As for the last hole on fixture, (Needle Lifting) shall be selected (instead of (end)). Then move the fixture to proper position easy for assembly and disassembly of products. Press (End Mark) Key to select (Feeding) and then press (Memory) key.12. Search-read: Press (Set) Key and input hole (such as, 000010) required to search and read via keyboard. Press (Search-Read) key and the data and set status shall appear on the screen.13. Modification: Seeing Point 4, 5, 6 and 7 of Part IV, move the punch needle to the hole required to modify and align with it. Input the hole site (such as, 1) via keyboard. From the setting of all functions of the hole (such as, color) to the press of (Memory) key, (press (←.→> key for a time, punch needle shall move to the next hole site or the last hole site. When press (←.→> key, cares shall be taken to prevent the punch needle from touching the products and fixture).14. Offset Modification: When the fixture is installed for the second time or all holes are in offset for some reason, modify the first hole site in setting status and then press (Offset Modification) key to modify hole site.15. Set the motor speed of Axis X, Y , A, B. Press Set Key and input 1, 2 or 3 via the keyboard. Then press Memory Key. (Set Axis X to the same status with other axes. Set Motor Speed 00001=180 r/min, 00002=210 r/min, 00003=240 r/min. The other speed is 210r/min in default. This function is stored in computer system).16. Press (Set) Key to exit from the programming. Set the frequency converter (see frequency converter setting in Point 6)V. Programming skills1. When each hole is tufted, all axles shall move quicker than the punch needle, otherwise, there will be asynchronous. If the figure of frequency converter is changed at this moment, the speed of frequency converter shall be adjusted to low level so as to keep synchronous.2. There are 2 different pitches on the product, as shown in the right figure: if thehorizontal distance of 1234 or 5678 is less than 12MM and the vertical distanceof 4,5 is more than 12MM, the speed shall be set to low level.3. High Speed Set: The (High Speed) shall be selected during the programming of Hole 1234 and Hole 678 (see the procedures in Point 7 of Part IV).4. Low Speed Set: The (Low Speed) shall be selected in terms of 5 holes (see the procedures in Point 7 of Part IV)5. If the pitch of Hole 4 and Hole 5 is quite big, the (Needle Lifting) method (see the procedures in Point 10 of Part IV) can be selected.6. As for the programming, the nearby hole (as 1, 2, 3, 4 shown in the right figure) shall be weaved firstly and the far hole (as 4, 5 in the right figure) shall be weaved later.7. When the product is with more than 2 colors, if the color can not be changed quickly enough, please select (Needle Lifting) at 2 holes before the color is changed (see the procedures in Point 10 of Part IV)8. The process will be continued according to the hole site in programming, from the first hole to the completion.VI. Frequency converter setting (set before delivery) (the process shall be conducted in standby status), please see the Japanese comparison list on the back of front cover.2. Variable speed setting (MON=Set Key, ENT=Confirm Key) (see the prompt on the screen of frequency converter)(1) Press (MON) Key and then (▲▼) Key to (Cnod> (External Control). Press (ENT) Key. Press (▲▼) to 0. Then press (ENT) Key (that is, set Cnod to 0).(2) Press (▲▼) Key to (RCC) (Accelerating time. second) and press (ENT) Key. Press (▲▼) Key to 0.3 and the n (ENT) Key (that is, set RCC to 0.3).(3) See the procedures in Point 1. (2) of Part VI, set dEC (Decelerating time)=0.1, FH (maximum cycles)=45, UL (upperlimitcycles)=42, L (basic cycles, China 50Hz)=50 (please increase FH and UL if it is required that the speed of main motor is higher), Sr1 (Low Speed) =20 (please decrease Sr1 if it is required that the speed of main motor is lower).(4) Press (▲▼) Key to (F---). Press (ENT) and press (▲▼) to (F250). Then press (ENT) Key. Press (▲▼) to 5 and then press (ENT) (that is, set F250 to 5). Press (▲▼) Key to (F251). Then press (ENT) Key, press (▲▼) to 30 and then press (ENT) (that is, set F251 to 30). Press (▲▼) to set F401=50 in the same way. Set F418=150. Set F419=1.(5) Press (MON) Key to exit from the setting(6) Rotate the knob on the panel anticlockwise to the minimum, start up the machine and set it clockwise to tufting speed. If the speed is too high and the value of frequency converter is changed, the speed shall be adjusted to low level.2. Frequency converter resetting (please reset the frequency converter if the error figure is unknown): set YPL3 and set all data above after resetting.VII. Function description.1. Computer function.(1).Numeric Key<0—9>: They are used to input numbers directly. For example, press 10 if it is the tenth hole then press key, after the work station running to the tenth hole directly, the hole site displays 11 (which means the work station has stopped on the tenth hole site and is ready for running the eleventh hole, so the displayed hole site is 11, the following (10) (11) (12) have the same meaning). (2).Set Key: Press <Set> and input the password (2233) in the standby status to enter the programming interface so as to edit the parameters of every hole. Then press the <Set> Key again and enter the speed setting of the work station. The user can directly press the numeric key and input 1, 2 or 3 to select one of the three speed grades. If it is only required to modify the Axis X, press the <Memory> and the computer will modify the speed of all axles. Then press <Set> to go back to the standby interface.(3).Speed Mark: It is used to set the hair tufting speed of one hole or some holes during programming. It is usually used for the conditions when the pitch is big and the speed of work station is not able to keep pace with. There are < High Speed> and <Low Speed> two marks, the user can select one of them by pressing the <speed mark> continuously in programming interface.(4).Color Mark: It is used to set the color of one hole or some holes during the programming. There are 3 kinds of the marks in the machine: <Color 1>, <Color 2> and <Color 3>. The user can select the changed color by pressing the <Color Mark> continuously in programming interface.(5).Memory Key: to press <M emory> after finishing all the parameters’ programming of one hole, the computer wi ll ring three times which indicates the parameters have been memorized then enter the setting of next hole automatically.(6).XY Key, AB Key: they are used to select the axle by pressing <XY> and <AB> continuously. It is effective in both standby interface and programming interface.(7).Offset Modification: it is used for the modification when all the holes are offsetting. See Point 14 of Part IV.(8). End Mark Key: It is used for programming. There are <Continue>, <Needle Lifting>, <End> and <Feeding> four marks. The user can select these marks by pressing the <End Mark> continuously in programming interface. The mark <Continue> is used for the continuous and fixed pitch; the mark <needle lifting> indicates that the work station will not work until the punch needle of the head is lifted to the highest position (when the sensor on the upside is lightened) and it is used for all the conditions which require the punch needle lifting to the highest position, then the work station can operate, such as: big pitches, color changing and the conversion from the first part to the second part. The mark <End> is used to program the last hole. When the last hole selects <End>, the computer will go back to the position of the first hole automatically. The mark <Feeding> is used for the feeding of special parts which are required to stop at the certain feeding position. In the setting of the feeding, the last hole of the part shall be set to <Needle Lifting>. (The position of the feeding hole is set in the convenient place of the installed part).(9).Reset Key: When the user presses <Reset> in the standby or programming interface (the punch needle must be in the highest position and the sensor on the upside shall be lightened), all the work stations are running towards the direction of sensor and all the axles of the computer display 00000.(10).Search-Read Key: the user can check the parameters of every hole by pressing <Search-Read> in the programming interface. Thework station will stop when it is in search-read condition.(11). Key: the work station will go forward for one step, the head will not tuft hair and the work station goes one step further in every pressing.(12). Key: The work station will go back for one step, the head will not tuft hair and the work station goes back for one step in every pressing.(13).Cycling Switch Key: If the last hole is feeding then the operation is ineffective; if the last hole is end, first presses <cycling switch> then presses <automatic start-stop> in the standby interface, the machine will tuft hair continuously to the last hole, then tuft hair automatically from the first hole and keep cycling until the user first presses <Automatic Start-Stop> then presses <cycling switch> the machine will not keep cycling.(14).Single Operation: If the user presses this key once, the machine will tuft hair in the hole, if presses again, the machine will tuft hair for the next hole automatically.(15). Automatic Start-Stop: If the user presses this key once, the machine will come into operation, if presses again, the machine will stop.(16).For F1, F2, F3 and F4, the single step copy is ineffective.(17).IC Card: It is used to memorize the parameter setting of every hole.(18).Coding Hand Wheel: it is used to set the position of every axle.2 Other description.(1).Motor direction conversion of Axis A and Axis B: The switch is located in the bottom of the internal part of electrical cabinet; the motor direction of Axis A and Axis B can be converted by converting the corresponding switch (the main power must be shut down during the conversion).(2).The installation and debugging of the sensor in the head: To install the sensor respectively (do not tighten the clamping nuts too hard). The upper sensor is used for parking positioning, adjusting the upper position and lower position of the sensor and changing the parking position of the head. The inertia of 0.3 second shall be taken into account when parking the head in the adjustment; usually the machine shall be stopped in advance. (The needle rod is moving form the bottom to the top till the sensor is lightened, then the motor of main axle starts to brake, it is about 0.3 second from braking to stop). The lower sensor is used to control the operation of the work station, when it is adjusted downward, the operating time of the work station will be increased, conversely, the operating time of the work station will be decreased, the best position is when the hair mouth is moving from the lowest position to the top, the distance between the hair mouth and part is about 5mm and the indicator of lower sensor is just turned off.(3).Color and lighting output: The color fitted electromagnetic valve (DC24V) is used to change the color. The air pressure is 0.4Mpa and the lightening output is AC36V/60W.(4).Pressure switch of the needle in the head: It is connected to the normally closed point; during the normal operation it is normally open, in the overpressure condition it is closed, the machine stops automatically and enters the standby status. During the pressure adjustment, when the spring is tightening the pressure of the punch needle will be higher; conversely the pressure of the punch needle will be lower.(5).The fuse of main power (10A) is in the socket of the main power (one of them is for spare). The fuse of the driver (15A) and lightening fuse (2A) is in the left side of the central part of the electrical cabinet.(6).Current setting of the driver: When each case of the 8 gang 1 way switch on the driver is in the ON position, the output current will increase 0.5A, conversely the output current will decrease 0.5A. The output current shall be set to be equal to or slightly less than the motor current.。