澳大利亚千米钻机培训

Filtration - LOW PRESSURE HYDRAULIC OIL FILTERS.
• • • • Clogging indicator.堵塞指示器 Lid.盖子 Element.过滤网 Filter body.过滤体
Filtration - LOW PRESSURE HYDRAULIC OIL FILTERS.
Filtration - LOW PRESSURE HYDRAULIC OIL FILTERS. 过滤－低压过滤油器
Low Pressure Filters are located on the hydraulic tank and filter:低压过滤器位于液压缸内 •Main Return主回路 •Case Drain Returns •排油路 NOTE: Clogging indicators only operate when fluid passes through them. 注意：当液压油通过时，堵塞指示器才工作 Change filters every 3 Months or sooner if indicated by clogging indicators 每3个月更换，或遇到堵塞报警，立 即更换
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Personal Protection Equipment 个人防护器具
– – – – – – – – – Hearing protection听力保护 Eye Protection视力保护 Cap Lamp矿灯帽 Self Rescuer自救器 Hard Hat安全帽 Reflective clothing and/or vests护胸背心 Steel Cap Boots矿靴 Long hair tied back or in hair net头发整理 Gloves手套
EXPO 1展示1
The SERIES 1000 Directional Drill Rig is an electric/hydraulic track mounted drill rig, used for directional and rotational drilling in underground mines 这1000系列定向钻机是电液的轨道钻机，用于地下煤矿开 采的定向和旋转钻进
SCOPE范围
•Theory and demonstration.理论和演示 •Oral examination.口头测试 •Practical examination.实践测试 •Managers authorisation管理者的权威
OUTCOME成果
At the completion of this training session the trainee will have a working knowledge of the hydraulic circuitry, in order to properly maintain and repair, the VLD SERIES 1000 Directional Drill Rig safely. 完成这段培训后，学员将具备液压循环系统工作 的知识，能够合理的进行VLD1000系列定向钻 机的培训和维护 The trainee will be able to demonstrate his understanding through a practical demonstration. 学员能够通过实践演示来反映他的知识的掌握
Filtration - HIGH PRESSURE HYDRAULIC OIL FILTERS.
Components consist of: 由下类组成 • Filter clogging indicator堵塞指示器 • Filter head过滤头 • Filter el刀拧进缸筒 • Bypass valve旁通阀 IMPORTANT: Ensure O-ring is correctly seated before tightening bowl 要点：在上紧压槽之前，保证O型正 确密封
Filtration - HIGH PRESSURE HYDRAULIC OIL FILTERS. 过滤－高液压油过滤器
High Pressure Filters are located on the following circuits: 高压过滤器位于下列油路位置 •Main Pump 主泵 •Water Hydraulic Pump水液压泵 •Auxiliary Pump辅助泵 •Rod Clamp 钻杆夹持器 •Rotation Unit 回转装置 •NOTE: Clogging indicators only operate when fluid passes through them. 注意：当流体通过他们时，堵塞指示器工作 Change filters every 3 Months or sooner if indicated by clogging indicators 每3个月更换一次过滤器，或如堵塞指示器显示就马上更换
Remove the top cap holder by removing three bolts located on the front of the rotation unit 通过拧旋转头前面的三个螺栓卸开顶盖
NOTE: The jaw set can only be replaced with the chuck in the open position.
VALLEY LONGWALL DRILLING
SERIES 1000-05 MAINTENANCE TRAINING 1000－05系列钻机的维护培训
SECTION 1 INTRODUCTION
第一部分 简介
OBJECTIVES教学目的
To give the trainee a theoretical and practical understanding of the maintenance and repair of the hydraulic circuits of the VLD SERIES 1000-05 Directional Drill Rig. 在VLD1000－05系列定向钻机的液压循环回路方面给学 员一个理论和实践上的维护和修理的理解
Filtration - HIGH PRESSURE HYDRAULIC OIL FILTERS.
Changing the Element更换过滤单元 1. ! Switch off hydraulic system, isolate machine. 关掉液压系统，隔离机器 1. Remove Drain Plug 拔开排液塞 2. Unscrew Bowl 拧开压槽 3. Remove Element & examine 打开过滤单元并检查 4. Exchange Element更换单元 5. Clean Bowl清洗压槽 6. Examine filter – Sealing Surfaces and Thread 检查过滤器－密封表面和螺纹 7. Check O-rings & Backup rings检查O型圈和垫圈 8. Lightly lubricate thread sealing surfaces and the o-ring and element with clean oil. 用干净油轻轻润滑螺纹密封表面和O型密封圈和过滤单元 7. Place filter carefully onto spigot 小心将过滤器放入套管 8. Screw in filter bowl fully, till firm.拧上过滤槽，拧紧 9. Screw in oil drain plug.拧上排油塞 10. Unscrew filter bowl by ¼ turn.打开过滤槽 转动1/4圈 11. Start hydraulic system and check for leaks启动液压系统，检 查渗漏情况
ROTATION UNIT旋转动力头
ROTATION UNIT旋转头
OIL AND LUBRICATION油和润滑
• • • • • • • • • Change the oil in the rotation unit gearbox after 150 hours of use on a newly purchased machine. 新购设备使用150小时后更改旋转头变速箱内的机油 Drain whilst the oil is warm当油热时排油 Keep sample of the oil for analysis. 保留油作分析 Replace the drain plug and refill (refer to manual for recommended oil). 替换排油塞，再注油（参考手册推荐的的油） Remove the breather plug挪开通气塞 Fill the gearbox until the oil begins to run out of the level plug hole 变速箱内注油直到油过插孔水平 Replace the level plug and tighten and replace the breather plug.更换插孔杆，上紧通气塞 The grease points on the rotation unit should be greased at the beginning of each shift (refer daily/weekly 103 service sheets). 在每个班运行开始时，旋转头上注油孔要充足油脂（每台、每周 103个服务单）
Changing the Element – Low pressure filter .更换过滤网－低压过滤器 1. ! Switch off hydraulic system, isolate machine. 关掉液压系统，切断机器电源 1. Loosen four retaining bolts on top of filter 在过滤器顶部松开固定螺栓 2. Remove lid 挪开盖子 3. Extract the element 抽出过滤网 4. Retain for examination 固定检查 5. Place new element into body 体内放进新过滤网 6. Replace the O-Ring.更换O型密封圈 7. Replace lid, retaining bolts and tighten.更换压盖，固定螺栓，上紧 8. Examine old element for excessive particle content. Take action if excessive.检查旧的过滤网是否过多的微颗粒，如果过多，采取办法