0809-602-2303 MOX Gateway Field Controller User Guide v1.00.01

MOX Gateway Field ControllerUser Guide0809-602-2303PrefaceScope of the User GuideThis MOX Gateway Controller User Guide contains information for MOX Gateways with the following part numbers:Part Number DescriptionsDPMX602-30-05-08-00 PROFIBUSMX602-30-05-08-02 PROFIBUS DP (GSM/GPRS)MX602-30-05-10-00 ControlNETMX602-30-05-15-00 SerialThis guide has been organized for the operator, and it is expected that the user is an engineer, technician, electrician or similar with an understanding of the operating and programming requirements of related MOX products.Related DocumentsTypical application of the gateway module contains a collection of MOX equipment and several software packages. For this reason, a number of related documents should be read in conjunction with this user guide.The related documents are noted below:•MOX Unity Field Controller User Guide•MoxIDE User Guide•MoxGRAF User GuideConventions UsedWhen you see the “exclamation mark” icon in the left-hand margin, the text to its immediate right will be a special note. Please ensure that you read this information to increase your understanding of the systems operation.When you see the “stop sign” icon in the left-hand margin, the text to its immediate right will be a warning. This information could prevent injury loss of property or even death (in extreme cases). It is very important that you stop and read this information and ensure that you have complete understanding before continuing with the procedures.Contents1OVERVIEW (1)2SPECIFICATIONS (2)2.1K EY F EATURES (2)2.2O PTIONS (2)2.3PROFIBUS DP(MX602-30-05-08-00/MX602-30-05-08-02) (3)2.3.1Familiarization (3)2.3.2Datasheet (4)2.3.3Key Features (5)2.3.4LED Indication (5)2.3.5Configuration (7)2.4C ONTROL NET(MX602-30-05-10-00) (16)2.4.1Familiarization (16)2.4.2Datasheet (17)2.4.3Key Features (17)2.4.4LED Indication (18)2.4.5Configuration (20)2.4.6Redundancy (20)2.5S ERIAL (MX602-30-05-15-00) (21)2.5.1Familiarization (21)2.5.2Datasheet (22)2.5.3Key Features (22)2.5.4LED Indication (22)2.5.5Configuration (24)3INSTALLATION (25)3.1H ANDLING C ONSIDERATIONS (25)3.1.1Electrostatic Discharge (25)3.1.2Environmental Precautions (25)3.2M OUNTING THE MOX G ATEWAY AND A SSOCIATED C OMPONENTS (26)3.2.1Installation Considerations (26)3.2.2Preventing Excessive Heat (26)3.2.3Installation Cleanliness (27)3.2.4Mounting the Controller (27)3.2.5Typical MOX Gateway Dimensions (27)3.2.6Terminal Connector (28)3.2.7Grounding Considerations (28)3.3C ABLE P ATH C ONSIDERATIONS (29)3.3.1Minimizing Electrical Noise on Analog Signal Lines (29)3.3.2Analog Signal Cable Grounding (30)3.4P OWER (31)3.4.1Power Requirement (31)3.4.2Power Isolation (31)3.4.3Power Consumption Calculations (31)3.4.4DC Power Wiring (User DC Source) (33)3.5I NSTALLING C OMMUNICATION C ABLES (34)3.5.1Serial Ports (34)3.5.2Ethernet Ports (36)3.5.3GSM/GPRS (37)3.6A PPLYING P OWER (39)4CONFIGURATION WITH MOXGRAF (40)4.1C REATE N EW P ROJECT (40)4.2D EFINE V ARIABLES (41)4.3V ARIABLES A DDRESSING (41)4.4I/O W IRING (43)5TYPICAL SYSTEM (45)APPENDIX A PRODUCT SUPPORT (46)FiguresF IGURE 1MX602-30-05-08-00MOX PROFIBUS DP G ATEWAY F AMILIARIZATION (3)F IGURE 2MX602-30-05-08-02MOX PROFIBUS DP(GSM/GPRS)G ATEWAY F AMILIARIZATION (4)F IGURE 3S ET UP A N EW P ROJECT (8)F IGURE 4A DD PROFIBUS M ASTER (8)F IGURE 5S ET PROFIBUS DP G ATEWAY C ONNECTION D RIVER (9)F IGURE 6S ET IP A DDRESS AND C ONNECT TO S ERVER (9)F IGURE 7A CTUAL N ETWORK C ONFIGURATION (10)F IGURE 8B UILD A N EW P ROJECT IN M OX IDE (10)F IGURE 9S ERIAL P ORT C ONFIGURATION P AGE (11)F IGURE 10A LTERING COM1S ETTINGS (12)F IGURE 11IP C ONFIGURATION A PPLICATION (14)F IGURE 12MX602-30-05-10-00MOX C ONTROL NET G ATEWAY F AMILIARIZATION (16)F IGURE 13MX602-30-05-15-00MOX S ERIAL G ATEWAY F AMILIARIZATION (21)F IGURE 14T YPICAL MOX G ATEWAY D IMENSIONS (27)F IGURE 15MOX G ATEWAY DC P OWER W IRING (33)F IGURE 16MOX G ATEWAY C OMMUNICATION C ABLING (34)F IGURE 17MOX G ATEWAY WITH GSM/GPRS (37)F IGURE 18T YPICAL S YSTEM A RCHITECTURE (45)TablesT ABLE 1MX602-30-05-08-XX MOX PROFIBUS DP G ATEWAY D ATASHEET (4)T ABLE 2MOX PROFIBUS DP G ATEWAY LED OF DP C OLUMN (5)T ABLE 3MOX PROFIBUS DP G ATEWAY LED OF CPU C OLUMN (5)T ABLE 4MOX PROFIBUS DP G ATEWAY CPU S TATE T ROUBLE S HOOTING (6)T ABLE 5MOX PROFIBUS DP G ATEWAY GSM S TATUS LED (6)T ABLE 6MOX PROFIBUS DP G ATEWAY C OMMUNICATION S TATUS LED (7)T ABLE 7S ERIAL C OMMUNICATION P ROTOCOL D EFINITIONS (13)T ABLE 8MX602-30-05-10-00MOX C ONTROL NET G ATEWAY D ATASHEET (17)T ABLE 9MOX C ONTROL NET G ATEWAY LED S (CN C OLUMN) (18)T ABLE 10MOX C ONTROL NET G ATEWAY P ORT A AND P ORT B LED S TATE T ROUBLE S HOOTING (18)T ABLE 11MOX C ONTROL NET G ATEWAY LED OF CPU C OLUMN (19)T ABLE 12MOX C ONTROL NET G ATEWAY CPU S TATE T ROUBLE S HOOTING (19)T ABLE 13MOX C ONTROL NET G ATEWAY C OMMUNICATION S TATUS LED S (19)T ABLE 14MX602-30-05-15-00MOX S ERIAL G ATEWAY D ATASHEET (22)T ABLE 15MOX S ERIAL G ATEWAY G ENERAL LED S (22)T ABLE 16MOX S EIAL G ATEWAY CPU LED I NDICATION (23)T ABLE 17MOX S ERIAL G ATEWAY CPU S TATE T ROUBLE S HOOTING (23)T ABLE 18MOX S ERIAL G ATEWAY C OMMUNICATION S TATUS LED S (23)T ABLE 19P OWER C ONSUMPTION OF M ODULES (31)T ABLE 20S ERIAL P ORT C ONNECTOR IN RS232 MODE (35)T ABLE 21S ERIAL P ORT C ONNECTOR IN RS485 MODE (35)T ABLE 22O PTIONAL O NBOARD GSM/GPRS M ODEM S PECIFICATIONS (37)1OverviewThe MOX Gateway is a leading edge industrial controller designed to interface with field devices and control equipment via many of the advanced communication methods available. The final solution is Enterprise ready allowing data from your remote sites to seamlessly flow into your integrated SCADA system. The MOX Gateway utilizes open communications options to allow quick integration into your existing system.The MOX Gateway affords the protocol conversion between industry standards such as MODBUS TCP/IP and PROFIBUS DP, etc. The modular fieldbus additions are high performance options meeting the highest industry demands.The application capability of the MOX Gateway extends way beyond the traditional boundaries. The MOX Gateway is suitable for a wide variety of applications across a varied range of industries with recognition for outstanding versatility, cost effectiveness, performance and a scalable architecture.Having protocol conversions built in and integrated within the field controller provides a highly flexible and quickly realisable solution.Comprehensive functions are available for start-up and ongoing diagnostics and certain device conditions and transmission errors may be displayed on the front panel LEDs. Further diagnostic functions, especially for testing the fieldbus communications may also be carried out directly from the configuration software.2Specifications2.1Key FeaturesModular ConstructionOpen Systems InterconnectionEnterprise Ready SolutionIntegrated and Transportable IEC61131 Control SoftwareStandard Serial and Ethernet CommunicationsFunctions in Standalone or Integrated ConfigurationsNumerous onboard Communications Options2.2OptionsPROFIBUS DP MasterControlNetSerial2.3 PROFIBUS DP (MX602-30-05-08-00/MX602-30-05-08-02)The MOX PROFIBUS DP Gateway is designed as a master on a PROFIBUS DP network and communicates with PROFIBUS DP slaves. It provides protocol conversion between MODBUS TCP/IP, DNP, IEC, etc. and PROFIBUS DP.The MOX PROFIBUS DP Gateway is supplied with up to two serial communications ports, one PROFIBUS DP port, one diagnostic port and two Ethernet ports. Each Gateway may also be fitted with an onboard GSM/GPRS.Up to 32 PROFIBUS DP devices can be interlinked to one bus segment. If several bus segments are linked to each other with repeaters, there can be up to 127 devices on the bus. The maximum length of a bus segment depends on the baud rate used.MOX configuration software, MoxCon, is used to configure the MOX PROFIBUS DP Gateway module, enabling it drive and access data from the connected PROFIBUS DP slaves. Then MoxGRAF could be adopted to build a program to implement automatic monitor and control.2.3.1 FamiliarizationThe following diagram gives a detailed description of a MOX PROFIBUS DP Gateway.COM1-COM2 Serial Ports (RS232/485 Configurable)Mounting BracketStatus LEDsMounting BracketMounting Bracket 10Mbps Ethernet Port 10/100Mbps Ethernet PortRunning Diagnostic Active Running State Error Error Unit Power ReservedReadyDiagnostic Port PROFIBUS DP PortFigure 1MX602-30-05-08-00 MOX PROFIBUS DP Gateway FamiliarizationFigure 2 MX602-30-05-08-02 MOX PROFIBUS DP (GSM/GPRS) GatewayFamiliarization2.3.2DatasheetPower Input Range +24VDC (18~30VDC)Processor 486Clock Speed 133MHzSDRAM 32MGPRS/GSM Available for MX602-30-05-08-02Serial 2 x RS232/RS485 selectable portsPROFIBUS DP 1 x PROFIBUS DP Port1 x Diagnostic PortEthernet1 x 10Mbps port1 x 10/100Mbps portOperating Temperature -20~70 °CStorage Temperature -40~85 °CRelative Humidity 5~90%, non-condensingTable 1 MX602-30-05-08-xx MOX PROFIBUS DP Gateway Datasheet2.3.3Key FeaturesPROFIBUS DP MasterTwo RS232/RS485 PortsOne PROFIBUS DP port, one Diagnostic portOne 10Mbps Ethernet port, one 10/100Mbps Ethernet port2.3.4LED IndicationLED State DescriptionsON Send data or tokenSTAtokenOFF NoON PROFIBUS DP errorERROFF No errorrunningON CommunicationcommunicationOFF NoRUNFlashing cyclic Communication stoppedFlashing irregular Missing or faulty configurationON PROFIBUS DP is readyOFF Hardware defectRDYFlashing cyclic Bootstrap loader activeFlashing irregular Hardware or system errorTable 2 MOX PROFIBUS DP Gateway LED of DP ColumnLED State DescriptionsON CPU is running normallyRUNOFF System not startedFlashing in 2Hz There is no MoxGRAF code (control code) presentON Communication errorERROFF Communication OKTable 3 MOX PROFIBUS DP Gateway LED of CPU ColumnLED State DescriptionsRUN ERR ONOFFCPU is running normallyRUN ERR Flashing in 2 HzOFFThere is no MoxGRAF code presentRUN ERR ONONCPU is running normally, but with I/O communication errorRUN ERR ACTFlashing in 0.5HzFlashing in 0.5HzFlashing in 0.5HzFatal errorTable 4 MOX PROFIBUS DP Gateway CPU State Trouble ShootingState DescriptionsOFF GSM module is OFF or running in SLEEP, Alarm or Charge-only mode600ms ON / 600msOFF No SIM card is inserted or no PIN is entered, or network search in progress, or ongoing user authentication, or network login in progress75ms ON /3s OFF Logged to network (monitoring control channels and user interactions). No call in progress75ms ON / 75msOFF / 75ms ON / 3sOFFOne or more GPRS contexts are activatedFlashing Indicates GPRS data transfer: When a GPRS transfer is in progress, the LED goes on within one second after data packets were exchanged. Flash durationis approximately 0.5sON Depends on type of call:Voice call: Connected to remote partyData call: Connected to remote party or exchange of parameters while settingup or disconnecting a callTable 5 MOX PROFIBUS DP Gateway GSM Status LEDTypeLED Status Descriptions OFF Nocommunication TXFlash There is attempted outgoing communication OFF No communicationRS232RX FlashThere is attempted incoming communicationTXDisabled OFF No communicationRS485RX Flash There is attempted communication LINK1 EthernetLINK2ONConnected to another Ethernet deviceTable 6MOX PROFIBUS DP Gateway Communication Status LED2.3.5 Configuration2.3.5.1.PROFIBUS DP ConfigurationMoxCon uses GSD (Generic Station Description) files to determine device description data which isrequired for all PROFIBUS DP devices. The GSD file is used to identify and configure anyPROFIBUS DP device in an open system. It is an ASCII file and could be read with any text editor.For the MOX PROFIBUS DP Gateway, the GSD file is identified as “SAS_7507.GSD” and its format is based on the standard IEC 61784-1:2002 Ed 1 CP 3/1.SAS_7507.GSD describes the general PROFIBUS DP master property of the MOX Gateway, including transmission parameters and diagnostic information.SAS_7507.GSD must be available in the \Fieldbus\PROFIBUS\GSD folder under the MoxCon installation directory, before any PROFIBUS DP Gateway configuration can be done.The following procedure gives a configuration process outline:1) Create a new MoxCon project by selecting File->New from the menu, the following dialog boxwill be displayed, choose “PROFIBUS” then click “OK”.Figure 3 Set up a New Project2) Insert a Master device by selecting Insert->Master from the menu. You can see an “M” letterattached to the mouse pointer, then click on the blank area. For a MOX system, the PROFIBUS DP Master with Identification number 0x7507 should be used. Click “Add>>” then “OK”.Figure 4 Add PROFIBUS Master3) Set the MOX PROFIBUS DP Gateway connection driver to Serial or TCP/IP by selectingSettings->Device Assignment from the menu. Select “CIF TCP/IP Driver” and then click “OK”.Figure 5 Set PROFIBUS DP Gateway Connection DriverFigure 6 Set IP Address and Connect to ServerFill in the IP Address of the MOX PROFIBUS DP Gateway. Click “Connect to Server”. Select the I/O interface board from the Board Selection frame that will be connected to the PROFIBUS DP slaves.4) To link a complete network of devices that are connected to the PROFIBUS DP Gateway selectOnline->Automatic Network Scan from the menu or add expected devices manually one by one. All devices’ GSD files must be available in the \Fieldbus\PROFIBUS\GSD folder under the MoxCon installation directory.Figure 7 Actual Network Configuration2.3.5.2.Serial Port ConfigurationThe MOX PROFIBUS DP Gateway provides two configurable RS232/RS485 interfaces. The serial port’s communication parameters are configurable within the MoxIDE configuration software.Start MoxIDE and select “Connect via RTU and CP to I/O” option. Type in a relevant project name and select “OK”.Figure 8 Build a New Project in MoxIDEClick on the desired MOX Gateway, i.e. RTU in the visual network tree. Select the “Ports” tab on the Module Description Window to display the port information.To find out what the connected MOX Gateway’s serial port configuration is, click on the “Online” tab. Select the “Online” button to create a communication link with the Gateway via its Ethernet connection.Once connection has been established, the MOX Gateway’s onboard information will be displayed on the screen. This is an indication that the communication link has been established. Click on the “<< Upload” button and select the “General” option to upload all port information to MoxIDE. Return to the “Ports” tab to view the current serial port parameters.Figure 9 Serial Port Configuration PageThe MOX Gateway can have a maximum of 4 external serial ports. These 4 ports arerepresented by COM1 to COM4 when editing communication parameters in MoxIDE. Select a serial port and double click on it to open its communication parameters. This will display a window similar to figure below:Figure 10 Altering COM1 SettingsTo change the type of communication from RS232 to RS485, select the “Type” prompt and scroll down to the desired format. All other communication parameters of that port are alterable as well, e.g. Baud rate, Parity, Flow Control, Stop Bits and Protocol.Once all the desired serial ports have been configured return to the “Online” tab. The new port information will update automatically within MoxIDE on leaving the Ports page. Select the “Online”button to establish a connection with the controller. Click on the “Download >>” button and select the “General” option to download all port information to the desired Gateway. This will display a progress window. When the downloading process is completed, close the progress window and click the “Offline” button to disconnect with the Gateway.Wait a minimum of 30 seconds after performing a full reboot on the MOX Gateway.There are a number of selectable protocols that the user can choose from when setting serial port communication parameters. The following table shows a description of each protocol and its intended use: Protocol Definition DescriptionsMoxMODBUS SlaveCommunication with a MODBUS Master device.MODBUS Master MODBUS Master Communication with MODBUS slave devices. MODBUSa Master MODBUS ASCII MasterCommunication with a visual slave device, e.g. LCD screen. MODBUSa SlaveMODBUS ASCII SlaveCommunication with a touch screen master device.Transparent N/AEthernet to Serial communication between two MOX Gatewaydevices. MODNETMODBUS TCP/IP Ethernet to Serial Gateway.DNP DNP 3.0Distributed Network Protocol (Slave communications onlysupported)Table 7Serial Communication Protocol Definitions2.3.5.3.Ethernet Port ConfigurationThe MOX Gateway contains one 10Mbps Ethernet port and one 10/100Mbps Fast Ethernet port. Communications are accessible through the onboard RJ45 connector ports.Programming the MOX Gateway with MoxGRAF may be conducted via either of the two Ethernet ports.The factory default IP address of Ethernet port 1 (10Mbps) is 192.168.0.32.The factory default IP address of Ethernet port 2 (10/100Mbps) is 192.168.1.32.SCADA/HMI interfaces that support the MODBUS TCP/IP protocol and DNP3.0 can communicate with the MOX Gateway.IPConfig is used to alter the IP address of the Gateway’s Ethernet ports. Within MoxIDE select Tools | IPConfig to open the IP configuration application.If you are unsure of what the current IP address of the Gateway is, you are able to scan all connected MOX Gateways using this tool. IPConfig application provides two scanning methods, “By Range” and “Blind”.“By Range” method takes two parameters. “From” indicates starting address and “Count” indicates the scanning range. For instance: Set “From” with 192.168.1.1 and “Count” with 254 then select the “Scan” button. This example will scan all the physical connected MOX Gateways with the IP address range from 192.168.1.1 ~ 192.168.1.254.The “Blind” method takes no parameters. Simply select the “Blind” option and click on the “Scan”button to scan all the Gateways in the same network.If the Gateway’s IP is found, it will be displayed in the Target List window. Double click on the displayed IP and select the “Upload” button to display all IP information of that Gateway.If you know the IP address, simply type it into the Target IP Address prompt and select “Upload”.Figure 11 IP Configuration ApplicationIf alteration of the IP address is required, ensure that a valid IP address is allocated.Allocating an unreachable IP address, e.g. 192.168.0.0, will result in system failure.The Request Timeout may need to be altered depending on the size of theconnected network architecture.The relationship between Eth1, Eth2 and IPConfig is demonstrated in the figure below. Once you have changed the Ethernet port address to the desired IP, select the “Download” button.2.4 ControlNET (MX602-30-05-10-00)ControlNET is a serial communication system for transmitting “Scheduled Data”. These data are continuously transmitted and are available to the application in a configurable time interval. The transmission of “Unscheduled Data” is NOT supported.The bus cable is a standard RG-6 coaxial cable with an impedance of 75Ohm. At least one “Tap” is required for each participant. A Tap is a passive device and connects the ControlNET device with the network via a 1m drop line. The tap allows devices to be removed or inserted while the network is powered without any impact of the bus communication.Over the Network Access Port (NAP), special ControlNET diagnostic tools can be connected. The cable must be shielded and no longer than 10m.2.4.1 FamiliarizationFigure 12MX602-30-05-10-00 MOX ControlNET Gateway Familiarization2.4.2DatasheetPower Input Range +24VDC (18~30VDC)Processor 486Clock Speed 133MHzSDRAM 32MPortA, PortB 2 x ChannelsSerial 2 x RS232/RS485 selectable portsEthernet1 x 10Mbps port1 x 10/100Mbps portOperating Temperature -20~70 °CStorage Temperature -40~85 °CRelative Humidity 5~90%, non-condensingTable 8 MX602-30-05-10-00 MOX ControlNET Gateway Datasheet 2.4.3Key FeaturesProcess input data and output dataTwo RS232/RS485 PortsOne Network Access port, one Diagnostic portOne 10Mbps Ethernet port, one 10/100Mbps Ethernet port2.4.4LED IndicationLED State DescriptionsON NormalOperationFlash Invalid link configurationLink fault or no MAC frames are received Temporary channel error or listen onlyPAOrPBOFF NotokenON Communication is runningOFF No communicationFlashing cyclic Communication is stoppedRUNFlashing irregular Missing or faulty configurationON ControlNET is readyOFF HardwaredefectFlashing cyclic Bootstrap loader activeRDYFlashing irregular Hardware or system errorTable 9 MOX ControlNET Gateway LEDs (CN Column) LED State DescriptionsPA PB ONONFailed link interfacePA PB FlashFlashSelf test or bad node configurationPA PB OFFOFFReset or no powerTable 10 MOX ControlNET Gateway Port A and Port B LED State Trouble ShootingLED State DescriptionsON CPU is running normallyOFF System not startedRUNFlashing in 2Hz There is no MoxGRAF code (control code) presentON Communication errorERROFF Communication OKTable 11 MOX ControlNET Gateway LED of CPU Column LED State MeaningRUN ERR ONOFFCPU is running normallyRUN ERR Flashing in 2 HzOFFThere is no MoxGRAF code presentRUN ERR ONONCPU is running normally, but with I/O communication errorRUN ERR ACTFlashing in 0.5HzFlashing in 0.5HzFlashing in 0.5HzFatal errorTable 12 MOX ControlNET Gateway CPU State Trouble ShootingType LED Status DescriptionsOFF NocommunicationTXFlash There is attempted outgoing communicationOFF NocommunicationRS232RXFlash There is attempted incoming communication TX DisabledOFF No communicationRS485RXFlash There is attempted communication LINK1EthernetLINK2ON Connected to another Ethernet device Table 13 MOX ControlNET Gateway Communication Status LEDs2.4.5ConfigurationThe configuration procedure of serial ports and Ethernet ports is the same as that of PROFIBUS DP;please refer to related chapter of PROFIBUS DP (MX602-30-05-08-00/MX602-30-05-08-02).2.4.6RedundancyRedundant Media Path: The MOX ControlNet Gateway provides two redundancy communicationports, Port A and Port B. So the redundant media path option is supported. Each message istransmitted simultaneously on both paths. Receiving nodes compare the quality of the two signalsand accept the better signal.2.5Serial (MX602-30-05-15-00)The MOX Serial Gateway is an ideal solution option where a connection from Ethernet to multipleserial devices is required. Up to four serial ports may be configured and multiplexed to the onboard Ethernet ports. Through the use of special function blocks within the host controller’s applicationsoftware, the user may then access the individual serial ports.Up to four serial RS232/RS485 ports may be configured as Master Ports to retrieve information from the connected slave devices.2.5.1FamiliarizationFigure 13 MX602-30-05-15-00 MOX Serial Gateway Familiarization2.5.2DatasheetExternal Power Supply +24VDC (18~30VDC)UPS Battery Charger 12VDC Lead Acid BatteryProcessor 486Clock Speed 133MHzSDRAM 32MSerial 4 x RS232/RS485 selectable ports1 x 10Mbps portEthernet1 x 10/100Mbps portOperating Temperature -20~70 °CStorage Temperature -40~85 °CRelative Humidity 5~95%, non-condensingGPRS Operating Temperature -20~55 °CTable 14 MX602-30-05-15-00 MOX Serial Gateway Datasheet 2.5.3Key FeaturesFour RS232/RS485 configurable serial portsOne 10Mbps Ethernet port, one 10/100Mbps Ethernet port2.5.4LED IndicationLED Color DescriptionsTMP Red High Temperature AlarmGSM Red Global System for Mobile CommunicationsUPS Red Uninterruptible Power SupplyStatusRUN RedRunningERR Red Communication Error StatusDetectionErrorDIA RedPWR Red Power SupplyTable 15 MOX Serial Gateway General LEDsLED State DescriptionsON CPU is running normallyOFF System not startedRUNFlashing in 2Hz There is no MoxGRAF code (control code) presentON Communication errorERROFF Communication OKTable 16 MOX Seial Gateway CPU LED IndicationLED State DescriptionsRUN ERR ONOFFCPU is running normallyRUN ERR Flashing in 2 HzOFFThere is no MoxGRAF code presentRUN ERR ONONThis CPU is running normally, but with I/O communication errorRUN ERR ACTFlashing in 0.5HzFlashing in 0.5HzFlashing in 0.5HzFatal errorTable 17 MOX Serial Gateway CPU State Trouble ShootingType LED Status DescriptionsOFF NocommunicationTXFlash There is attempted outgoing communicationOFF NocommunicationRS232RXFlash There is attempted incoming communication TX DisabledOFF No communicationRS485RXFlash There is attempted communication LINK1EthernetLINK2ON Connected to another Ethernet device Table 18 MOX Serial Gateway Communication Status LEDs2.5.5ConfigurationThe configuration procedure of the serial ports and the Ethernet ports is the same as that of the PROFIBUS DP Gateway; please refer to related chapter of PROFIBUS DP (MX602-30-05-08-00/MX602-30-05-08-02).3InstallationWithin this chapter are detailed instructions on mounting, installing and cabling of the MOX Gateway.3.1Handling Considerations3.1.1Electrostatic DischargeIntegrated circuits or semiconductors may be severely damaged by electrostatic discharge. This may be caused if the terminal connector pins come in contact with an electro statically charged object such as hands or clothing. Follow these guidelines when you handle the module.Touch a grounded object to discharge static potential.Do not touch the terminal connector pins.Do not touch circuit components inside the unit.Always work with the unit on a grounded surface.3.1.2Environmental PrecautionsTo extend the life of the MOX Gateway, take the following precautions:Avoid storing or operating the device where it could be exposed to a corrosive atmosphere.Protect from moisture and direct sunlight.The MOX Gateway has been designed for use in an industrial environment when installed in accordance with these instructions. Within this environment, the equipment is still intended for installation in a clean and dry location.3.2Mounting the MOX Gateway and Associated ComponentsCorrect placement of the MOX Gateway is necessary to avoid overheating due to lack of ventilation.Placement errors should be avoided by using the dimensional specifications provided. Adequate ventilation should be provided to avoid overheating and spacing between components should allow for a suitable working environment.3.2.1Installation ConsiderationsThe MOX Gateway should be mounted directly to the sub-panel of an electrical enclosure.5mm mounting holes are located in each corner of the base of the MOX Gateway. Appropriately sized mounting screws should be inserted in each of the four holes when installing the unit.The recommended screw size is 5mm x 12mm (1/8” x 1/2").Do not attempt to drill out the mounting holes to increase the usable screw size.Increasing the mounting holes size decreases the strength of the mounting bracket.A mounting template is provided within this guide and should be used to ensurecorrect drilling of the mounting holes and positioning of the MOX Gateway.The enclosure may also contain terminal strips, circuit breakers and other equipment required in the installation. All items should be appropriately mounted and spaced to ensure good ventilation.3.2.2Preventing Excessive HeatFor most applications, normal convective cooling keeps the controller within the specified operating range. The following should be considered to ensure that the specified operating range is maintained.Providing adequate spacing of components within an enclosure is usually sufficient for heat dissipation. Maintain spacing from enclosure walls, wire ways, adjacent equipment, etc. of50 mm on all sides of the MOX Gateway.If particularly high or low ambient temperatures occur, additional cooling or heating provisions should be provided.In some applications, a substantial amount of heat is produced by other equipment inside or outside the enclosure. In this case, place blower fans inside the enclosure to assist in aircirculation and to reduce “hot spots” near the controller.Do not bring unfiltered outside air into the enclosure. Place the controller in an enclosure to protect it from a corrosive atmosphere. Harmful contaminants or dirt could cause improperoperation or damage to components.。